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Thin film magnetic head and method of manufacturing same

a thin film, magnetic head technology, applied in the direction of metal sheet core heads, instruments, record information storage, etc., can solve the problems of inability to obtain sharp and precise photoresist patterns, inability to form top poles in desired shapes, and difficulty in forming photoresist films such as thick films with narrow pattern width, etc., to avoid the variation of the substantial width of the first magnetic layer.

Inactive Publication Date: 2002-05-16
TDK CORPARATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0040] Further, in the thin-film magnetic head of the current invention and the method of manufacturing the same, at least some portion of the second magnetic layer portion may be set on the slope surface formed by an insulating layer. In such a case, even if a concave corner of the step in the width direction at the coupling point is relatively quite rounded off due to the fact that the second magnetic layer portion is formed on the slope mentioned above, and so that a condition of exposure during a procedure of a photolithography for forming the first magnetic layer portion is made worse, variance of the substantial width of the first magnetic layer can be avoided.

Problems solved by technology

However, forming the photoresist film with such a thick film with a narrow pattern width has been difficult.
As a result, deformation of the photoresist pattern occurs and so that a sharp and precise photoresist pattern can not be obtained.
Consequently, the top pole can not be formed in a desired shape since sidewalls of the top pole take a shape being rounded.

Method used

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  • Thin film magnetic head and method of manufacturing same
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  • Thin film magnetic head and method of manufacturing same

Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0088] [First Embodiment]

[0089] A method of manufacturing a composite thin-film magnetic head as a method of manufacturing a thin-film magnetic head according to a first embodiment of the invention will be described with reference to FIGS. 1 to 8. The thin-film magnetic head of the embodiment will be shown specifically in the method of manufacturing the thin-film magnetic head of the embodiment and so that both will together be described in the followings. Each of FIGS. 1A to 7A shows a cross sectional view vertical to an air bearing surface and each FIGS. 1B to 7B shows a cross sectional view parallel to the air bearing surface of a top pole. FIG. 8 illustrates a plan structure of the composite thin-film magnetic head.

[0090] In the manufacturing method according to the embodiment, as shown in FIG. 1A and FIG. 1B, an insulating layer 2 made of alumina (Al.sub.2O.sub.3), for example, of about 3 to 5 .mu.m in thickness is deposited on a substrate 1 made of aluminum oxide and titanium ...

second embodiment

[0128] [Second Embodiment]

[0129] Next, a second embodiment of the invention will be described.

[0130] A method of manufacturing of a composite thin-film magnetic head as a method of manufacturing the thin-film magnetic head of the second embodiment will be described with reference to FIGS. 16A and 16B to FIGS. 19A and 19B. The thin-film magnetic head of the embodiment will be shown specifically in the method of manufacturing of the thin-film magnetic head of the embodiment and so that both will together be described in the followings. Each of FIG. 16A to FIG. 19A illustrates a cross sectional view orthogonal to the air bearing surface and each of FIG. 16B to FIG. 19B illustrates a cross sectional view parallel to the air bearing surface of the top pole area. In the figures, like numerals are adopted to the same elements as those in the above mentioned embodiment.

[0131] In the method of manufacturing the thin-film magnetic head according to the embodiment, the procedure of forming fro...

third embodiment

[0158] [Third Embodiment]

[0159] A third embodiment of the invention will be described in the followings.

[0160] FIG. 28 illustrates a plan structure of the top pole 27c and the top pole tip 27a in the third embodiment of the invention and FIG. 29 shows the main part of FIG. 28 being enlarged. In these figures, like numerals are adopted to the elements which are identical to those shown in FIG. 20 in the second embodiment, and description will be omitted when not necessary.

[0161] As shown in FIGS. 28 and 29, in the embodiment, the connecting area 27c(2) of the top pole 27c is extending to overlap a portion of the top area 27a(1) in such a manner that the edge face 22 thereof goes over the position of the step face 21 of the top pole tip 27a. The edge face 22 of the connecting area 27c(2) in the overlapping area is orthogonal to the extending direction of the top area 27a(1), that is, to the direction of the side face 23 of the top area 27a(1). Further, in the embodiment, TH0 position ...

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Abstract

A thin-film magnetic head and a method of manufacturing the same in which a precise control of a pole width can be performed and a sufficient overwrite characteristic can be obtained. The thin-film magnetic head has a first insulating and second insulating layer, and first and second magnetic layers that include two magnetic poles are magnetically coupled. The first magnetic layer has a magnetic pole tip which has a uniform width portion, while a magnetic pole coupler is located in a back gap area in contact with the second magnetic layer and a yoke which magnetically couples the magnetic pole tip with the magnetic pole coupler. A recording-medium-side edge of the second insulating layer defines a reference position to an air-bearing surface, and a surface of the magnetic pole tip and edge surfaces of the third insulating layer are planarized in one plane.

Description

[0001] 1. Field of the Invention[0002] The present invention relates to a thin-film magnetic head having at least an inductive-type magnetic transducer for writing and a method of manufacturing the same.[0003] 2. Description of the Related Art[0004] Improvements in the performance of a thin-film magnetic head is sought since a surface recording density of a hard disk device has been improved. A composite thin-film magnetic head having a structure in which, a recording head having a inductive-type magnetic transducer for writing and a reproducing head having a magneto resistive (referred as MR) element for reading are stacked is broadly used as the thin-film magnetic head. The MR element includes an device using an effect of anisotropic magneto resistive (referred as AMR) and another device using an effect of giant magneto resistive (referred as GMR). The reproducing head using the AMR element is called an AMR head or simply MR head, and the reproducing head using the GMR element is ...

Claims

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Application Information

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IPC IPC(8): G11B5/31
CPCG11B5/3116G11B5/313Y10T29/49046Y10T29/49044G11B5/3163
Inventor SASAKI, YOSHITAKA
Owner TDK CORPARATION