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Polysulfone hemodialyzer

a polysulfone and hemodialyzer technology, applied in the field of hemodialyzers, can solve the problems of inability to put polysulfone hemodialyzers with a large membrane area to practical use, poor biocompatibility of former hemodialyzer membrane material, loss of electrolyte balance in the body, etc., to achieve high dialysis performance, large membrane area, and high dialysis performan

Active Publication Date: 2014-09-09
ASAHI KASEI MEDICAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0039]The polysulfone hemodialyzer according to the present invention can exhibit a high dialysis performance in comparison with a known hemodialyzer over a wide molecular weight range, from urea with a low molecular weight to β2-microglobulin with a high molecular weight, even though the polysulfone hemodialyzer has a large membrane area exceeding 2.4 m2. The polysulfone hemodialyzer according to the present invention can exhibit a high dialysis performance without requiring an additional structure member or an additional structural treatment such as a spacer fiber or crimping or a complicated housing structure such as a slit baffle.
[0040]Since the polysulfone hemodialyzer according to the present invention has a large membrane area in comparison with known hemodialyzers, the polysulfone hemodialyzer according to the present invention is suitable for treating a big physique patient who weighs more than 176 pounds, for example. Moreover, desired treatment effects can be obtained in shorter period of time by carrying out dialysis at a higher blood flow rate and a higher dialysate flow rate than conventional.

Problems solved by technology

When partial or complete dysfunction of the kidney has occurred, wastes which must be excreted from the body as urine accumulate in the blood, and the electrolyte balance in the body is lost.
However, since the surface of the resulting membrane exhibits too high a hydrophobicity when using only the polysulfone polymer, a small amount of hydrophilic polymer is practically used in combination with the polysulfone polymer.
However, the membrane areas of hemodialyzers with a large membrane area which have been put to practical use and are available as various products are limited to 2.2 m2 or less.
Furthermore, it is well known that the membrane material for the former hemodialyzer exhibits poor biocompatibility in comparison with the polysulfone.
The inventors have got suspicious about the fact that polysulfone hemodialyzers with a large membrane area have not been put to practical use in spite of a great demand, and examined the relationship between the membrane area and the dialysis performance of commercially available polysulfone hemodialyzers for solutes with different molecular weights.
According to the finding of the inventors, however, the balance of the dialysis performance is significantly lost when the membrane area exceeds 2 m2.
One hemodialyzer (crimped polysulfone hollow fiber membranes, peripheral type baffle with slits) exhibited excellent dialysis performance for β2-microglobulin with a high molecular weight, but exhibited insufficient dialysis performance for urea.
Another hemodialyzer (spacer fibers twining polysulfone hollow fiber membranes, peripheral type baffle with sloping slits) exhibited excellent dialysis performance for vitamin B12 which is a medium molecular weight marker, but exhibited insufficient dialysis performance for urea.
Yet another hemodialyzer (spacer fibers twining polyarylethersulfone hollow fiber membranes, peripheral type baffle) also exhibited insufficient dialysis performance for urea.
However, a polysulfone hemodialyzer with a membrane area exceeding 2 m2 exhibits insufficient dialysis performance for urea.
However, when several thousands of hollow fiber membranes are bound and filled in the hemodialyzer, a portion in which the dialysate does not sufficiently reach the surfaces of the membranes occurs in the hemodialyzer, whereby a nonuniform flow of the dialysate occurs.
As a result, the hemodialyzer always suffers from a problem in which the individual hollow fiber membranes cannot maximally exhibit their inherent substance permeability.
This increases the blood side and dialysate side pressure drop, whereby incensing the risk that the dialysate contaminant likely flows into the blood side due to hemolysis or reverse filtration.
However, these technologies result in an increase in the diameter of the bundle or an increase in the size of the hemodialyzer.
Moreover, reverse filtration may be increased due to an increase of pressure drop in the dialysate side.
However, any of these technologies complicate the structure of the housing.
As described above, when improving the shape of the bundle or the shape of the housing in addition to the entire shape, the dialysis performance is improved although some disadvantages occur due to an increase in the diameter of the bundle or a complicated housing structure.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0122]A hollow fiber membrane bundle formed from polysulfone and polyvinylpyrrolidone and having 16,130 filaments and a length of 30 cm was provided referring to a known wet spinning method for a polysulfone hemodialysis membrane (WO 98 / 52683). The hollow fiber membrane in the bundle had a cross-sectional structure with an inner diameter of 185 μm and a thickness of 45 μm and was crimped at a pitch of 0.8 cm and an amplitude of 0.5 mm. The water permeation rate was 298 ml / mmHg·hr·m2.

[0123]A tubular housing, of which the minimum inner diameter of the body portion was 45.9 mm, the inner diameter of the housing at the diameter-expansion-start surface was 46.2 mm, and the length of the straight portion was 220 mm and which had a peripheral type baffle with a height of 6 mm at the boundary between the body portion and the head portion, was filled with the bundle. A restriction ring with an inner diameter of 57 mm was secured to the end portion of the tubular housing. A dispersion pipe wi...

example 2

[0126]A hemodialyzer was prepared in the same manner as in Example 1 except for using a restriction ring with an inner diameter of 47 mm. A dialysate rectifying portion with a dialysate channel ratio of 0.40 and a length of 13 mm was formed in the resulting hemodialyzer.

example 3

[0127]A hemodialyzer was prepared in the same manner as in Example 1 except for performing the second spraying for five seconds when spraying compressed air. A dialysate rectifying portion with a dialysate channel ratio of 0.31 and a length of 27 mm was formed in the resulting hemodialyzer.

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Abstract

An object of the present invention is to provide a polysulfone hemodialyzer with large membrane area that exhibits an unprecedented high dialytic performance over a wide molecular weight range from urea to β2-microglobulin. There is provided a polysulfone hemodialyzer having a membrane area of >2.4 but ≦3.2 m2 and a dialysate rectifying portion with specified broadening at end portion of bundle, the polysulfone hemodialyzer achieves the above object.

Description

TECHNICAL FIELD[0001]The present invention relates to a hemodialyzer filled with polysulfone hollow fiber membranes which is used for hemodialysis, hemofiltration, or hemodiafiltration in the treatment of renal failure. More particularly, the present invention relates to a polysulfone hemodialyzer with a large membrane area which exhibits excellent solute removal performance over a wide molecular weight range even under use conditions in which a high blood flow rate or a high dialysate flow rate is employed.BACKGROUND ART[0002]When partial or complete dysfunction of the kidney has occurred, wastes which must be excreted from the body as urine accumulate in the blood, and the electrolyte balance in the body is lost. As a method of remedying such renal failure symptoms, an extracorporeal circulation therapy using a hemodialyzer has been widely conducted in which wastes in blood are excreted from the body utilizing the diffusion / filtration principle and the electrolyte balance is adjus...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): B01D63/00A61M1/16B01D63/02B01D69/08B01D71/68
CPCB01D63/02B01D69/084A61M1/16B01D63/022B01D2313/14B01D71/68A61M2202/0498A61M2205/15A61M1/3623B01D61/243A61M1/168B01D71/441A61M2202/0421
Inventor OKAFUJI, HAJIMEUEZUMI, SATOSHIFUKUDA, MAKOTOKAWANO, MIWATORII, MAHOYAMADA, MASAICHI
Owner ASAHI KASEI MEDICAL CO LTD
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