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Lightweight fireproof filling material for metal door produced by expansion perlite and preparation method thereof

A technology of perlite and fillers, applied in the field of lightweight materials, can solve problems such as poor waterproof and water resistance, low fire resistance, and large damage to human body, achieve strong bonding stability, prevent moisture absorption and return to brine, and improve freezing The effect of melting strength

Inactive Publication Date: 2008-07-09
ZHEJIANG MEIXIN IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of honeycomb paper are: it will burn in case of fire, has no fireproof performance, poor sound absorption and heat insulation performance, is easy to be affected by moisture, will soften when it meets water, and has poor waterproof and water resistance performance.
The disadvantages of calcium silicate board sandwiched with aluminum silicate wool are: low fire resistance level, melting at high temperature, no fire prevention effect, high production cost, asbestos irritation, and great damage to human body by dust inhalation. The State Environmental Protection Administration clearly stipulated in 2005 that household products must not contain asbestos, and adhesives must not contain harmful substances such as formaldehyde and benzene
[0003] The building materials currently used are generally clay bricks and cement products, which have the disadvantages of heavy weight, low strength, poor sound insulation, heat insulation and fire prevention; although relevant scientific research institutions, manufacturers and people of insight have conducted research on the above problems For example, the State Intellectual Property Office authorized and announced on August 24, 2005 a light-weight sound-insulating, heat-insulating, and fire-resistant building material and its manufacturing method. Its patent number is 021084467. Catalysis, to produce inorganic light particles, using inorganic light particles and unsaturated polyester to stir and mix each other, and then molding, so that the unsaturated polyester can be glued and consolidated to make various boards Light-weight sound-insulation, heat-insulation and fire-proof building materials such as strips, bars and columns; its disadvantage is that the production process is complicated and the cost is high, so it is difficult to popularize and apply in the market
[0004] For this reason, many scientific research institutions, manufacturers and people of insight have carried out development and research on the above-mentioned problems, but there is no better improvement method so far.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0040] The preparation method of described lightweight fireproof filler, it comprises the steps:

[0041] (1), add expanded perlite, magnesia, magnesium sulfate, slaked lime, waterproofing agent in the mixer according to weight ratio and order and mix evenly;

[0042] (2) At the same time, dilute the water-soluble adhesive with water to form an emulsion, and add it into the mixer according to the proportion, and then carry out the second stirring evenly. appropriate degree;

[0043] (3), adding the mixture into the mold and pressing it with a press;

[0044] (4) After demoulding, it is naturally cured for a week under normal temperature and pressure in summer to become a finished product, and it needs to be heated and cured in winter.

Embodiment 1

[0045] Embodiment 1: the present embodiment is 200kg / m by bulk density 3 For preparation, 110kg of perlite, 40kg of magnesium oxide, 20kg of magnesium sulfate, 6kg of organic silicon waterproofing agent, 2kg of slaked lime, and 7kg of styrene-butadiene latex. Processed according to the above-mentioned preparation method, the diameter of the perlite is less than or equal to 1-3mm, and the compression ratio is 1.4:1, and it is pressed into a plate of 2050mm×960mm×50mm. The combustion performance of this material has been tested to reach A1 level, and the fire resistance of steel fire doors filled with this material is 72 minutes, meeting the requirements of A1 level fire resistance time. Compressive strength 23Mpa, flexural strength 13Mpa.

Embodiment 2

[0046] Embodiment 2: the present embodiment is 250kg / m by bulk density 3For preparation, 138 perlite, 50 magnesium oxide, 25 magnesium sulfate, 7.5 organic silicon waterproofing agent, 2.5 slaked lime, and 7 styrene-butadiene latex. Processed according to the above-mentioned preparation method, the diameter of the perlite is less than or equal to 1-3mm, and the compression ratio is 1.6:1, and it is pressed into a plate of 2050mm×960mm×50mm. The combustion performance of this material has been tested to reach A1 level, and the fire resistance of steel fire doors filled with this material is 72 minutes, meeting the requirements of A1 level fire resistance time. The compressive strength is 24.3Mpa, and the flexural strength is 13.9Mpa.

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Abstract

The invention discloses a lightening fireproof filling material for producing metal door by expanded perlite and a process for preparation. The material comprises expanded perlite, magnesium oxide, magnesium sulfate, calcium hydroxide, aqueous adhesive and water proofing agent, the volume weight is between 200-300kg / m3, the proportionings of each component according to weight percentage respectively are that the expanded perlite takes 45-65, the magnesium oxide takes 15-25, the magnesium sulfate takes 5-15, the calcium hydroxide takes 0.5-4 and the aqueous adhesive takes 2-5. Employing the technical scheme, the product has the advantages of high mechanical strength, light weight, high grade of fire resistance, good effect of sound absorption and acoustic insulation, strong anti-weatherability, heat insulation, heat preservation and energy conservation, easy production and no poison, on hazard and no radiation and the like. The product can be widely used in metal door industry, architectural materials industry and the related industries.

Description

technical field [0001] The invention relates to a lightweight material, in particular to a lightweight fireproof filler which can be used in industries such as antitheft doors, fireproof doors, steel entrance doors and other metal doors, building materials and other industries. Background technique [0002] At present, metal doors such as anti-theft doors, fire doors, and steel entrance doors generally use honeycomb paper and calcium silicate board sandwiched with aluminum silicate cotton as filling materials. The shortcomings of honeycomb paper are: it will burn in case of fire, has no fireproof performance, has poor sound absorption and heat insulation performance, is easy to be affected by moisture, will soften in case of water, and has poor waterproof and water resistance. The disadvantages of calcium silicate board sandwiched with aluminum silicate wool are: low fire resistance level, melting at high temperature, no fire prevention effect, high production cost, asbestos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B14/18C04B9/00
CPCC04B28/105C04B2111/28
Inventor 应连希
Owner ZHEJIANG MEIXIN IND CO LTD
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