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Lightweight fireproof filling material for metal door produced by expansion perlite and preparation method thereof

A technology of expanded perlite and metal doors, applied in the field of lightweight materials, can solve the problems of poor waterproof and water resistance, low fire resistance, and great damage to the human body, achieve strong bonding stability, prevent moisture absorption and return to halogen, improve The effect of freeze-thaw intensity

Inactive Publication Date: 2011-05-18
ZHEJIANG MEIXIN IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of honeycomb paper are: it will burn in case of fire, has no fireproof performance, poor sound absorption and heat insulation performance, is easy to be affected by moisture, will soften when it meets water, and has poor waterproof and water resistance performance.
The disadvantages of calcium silicate board sandwiched with aluminum silicate wool are: low fire resistance level, melting at high temperature, no fire prevention effect, high production cost, asbestos irritation, and great damage to human body by dust inhalation. The State Environmental Protection Administration clearly stipulated in 2005 that household products must not contain asbestos, and adhesives must not contain harmful substances such as formaldehyde and benzene
[0003] The building materials currently used are generally clay bricks and cement products, which have the disadvantages of heavy weight, low strength, poor sound insulation, heat insulation and fire prevention; although relevant scientific research institutions, manufacturers and people of insight have conducted research on the above problems For example, the State Intellectual Property Office authorized and announced on August 24, 2005 a light-weight sound-insulating, heat-insulating, and fire-resistant building material and its manufacturing method. Its patent number is 021084467. Catalysis, to produce inorganic light particles, using inorganic light particles and unsaturated polyester to stir and mix each other, and then molding, so that the unsaturated polyester can be glued and consolidated to make various boards Light-weight sound-insulation, heat-insulation and fire-proof building materials such as strips, bars and columns; its disadvantage is that the production process is complicated and the cost is high, so it is difficult to popularize and apply in the market
[0004] For this reason, many scientific research institutions, manufacturers and people of insight have carried out development and research on the above-mentioned problems, but there is no better improvement method so far.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0039] The preparation method of the light-weight fireproof filler includes the following steps:

[0040] (1) Add expanded perlite, magnesium oxide, magnesium sulfate, slaked lime, and waterproofing agent into the mixer according to the weight ratio and order, and stir and mix evenly;

[0041] (2) At the same time, dilute the water-soluble adhesive with water to form an emulsion, and add it to the mixer according to the proportion, and then mix it evenly. The water content requires that the material can be kneaded into a dough by hand, and it can be scattered on the ground. Appropriate degree

[0042] (3) Put the mixture into the mold and press it into shape;

[0043] (4) After demoulding, it will be naturally cured for a week under normal temperature and pressure in summer to become a finished product, and it needs to be heated and cured in winter.

Embodiment 1

[0044] Example 1: The bulk density of this example is 200kg / m 3 The preparation is carried out, including 110 kg of perlite, 40 kg of magnesium oxide, 20 kg of magnesium sulfate, 6 kg of organic silicon waterproofing agent, 2 kg of slaked lime, and 7 kg of styrene butadiene latex. It is processed according to the above-mentioned preparation method, the particle size of the perlite is ≤1mm to 3mm, and the compression ratio is 1.4:1 times, and it is pressed into a 2050mm×960mm×50mm plate. It has been tested that the combustion performance of this material has reached Class A1, and the fire resistance of steel fire doors filled with this material is 72 minutes, which meets the requirements of Class A fire resistance time. Compressive strength 23Mpa, flexural strength 13Mpa.

Embodiment 2

[0045] Example 2: The bulk density of this example is 250kg / m 3 Prepared, including perlite 138, magnesium oxide 50, magnesium sulfate 25, silicone waterproofing agent 7.5, slaked lime 2.5, styrene butadiene latex 7. It is processed according to the above-mentioned preparation method, the particle size of perlite is ≤1mm to 3mm, and its compression ratio is 1.6:1 times, and it is pressed into a 2050mm×960mm×50mm plate. It has been tested that the combustion performance of this material has reached Class A1, and the fire resistance of steel fire doors filled with this material is 72 minutes, which meets the requirements of Class A fire resistance time. The compressive strength is 24.3Mpa and the flexural strength is 13.9Mpa.

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Abstract

The invention discloses a lightening fireproof filling material for producing metal door by expanded perlite and a process for preparation. The material comprises expanded perlite, magnesium oxide, magnesium sulfate, calcium hydroxide, aqueous adhesive and water proofing agent, the volume weight is between 200-300kg / m<3>, the proportionings of each component according to weight percentage respectively are that the expanded perlite takes 45-65, the magnesium oxide takes 15-25, the magnesium sulfate takes 5-15, the calcium hydroxide takes 0.5-4, the aqueous adhesive takes 2-5 and the waterproof agent 1-6. Employing the technical scheme, the product has the advantages of high mechanical strength, light weight, high grade of fire resistance, good effect of sound absorption and acoustic insulation, strong anti-weatherability, heat insulation, heat preservation and energy conservation, easy production and no poison, on hazard and no radiation and the like. The product can be widely used in metal door industry, architectural materials industry and the related industries.

Description

Technical field [0001] The invention relates to a lightweight material, in particular to a light-weight fire-resistant filler that can be used in door fillers of metal doors such as anti-theft doors, fire doors, steel entrance doors, and building materials, and a preparation method thereof. Background technique [0002] At present, metal doors such as anti-theft doors, fire doors, and steel entrance doors generally use honeycomb paper and calcium silicate board sandwiched with aluminum silicate cotton as fillers. The shortcomings of honeycomb paper are: it will burn when it meets fire, it has no fire resistance, poor sound absorption, sound insulation and thermal insulation performance, easy to be damp, softened when it meets water, and poor waterproof and water resistance. The disadvantages of calcium silicate board sandwiched with aluminum silicate wool are: low fire resistance level, melting at high temperature, no fire prevention effect, high production cost, asbestos stingin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66C04B14/18C04B9/00
CPCC04B28/105C04B2111/28
Inventor 应连希
Owner ZHEJIANG MEIXIN IND CO LTD
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