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Hydraulic breaking hammer performance measurement system

A hydraulic breaker and testing system technology, applied in the testing of machine/structural components, measuring devices, instruments, etc., can solve problems such as poor accuracy, increase the difficulty of work, increase costs, etc., to avoid poor lubrication and accurate detection results. , the effect of improving the accuracy

Inactive Publication Date: 2009-01-07
NANYANG KAITIAN ENG MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The hydraulic breaker is a kind of construction machinery widely used in the industrial and mining industry. Due to the quality and volume of the product, the performance detection of the hydraulic breaker has always been a difficult problem in the industry. Some companies install the product on the excavator for on-site inspection. However, there are many problems in transportation and installation. Some foreign manufacturers use the principle of resistance strain gauges to test the performance of hydraulic breakers. Due to the low sensitivity and poor accuracy of resistance strain gauges, they do not have the function of real-time measurement. In addition, they cannot measure the impact of the breaker. Peak, hydraulic oil flow, pressure, temperature and other data cannot be recorded and analyzed
In addition, when testing multi-variety and multi-standard products, it is necessary to replace drill rods and resistance strain gauges of different diameters, which increases the cost and increases the difficulty of work.

Method used

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  • Hydraulic breaking hammer performance measurement system

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Embodiment approach

[0020] As a second embodiment of the present invention, a flow transmitter FC and another pressure transmitter PC are arranged in parallel between the inlet pipe of the pressure sensor in the sampling and analysis system and the data acquisition card 1 . After the pressure sensor of the hitting piston is hit by the breaker, the hitting piston turns the hydraulic oil in the cylinder into high-pressure oil, and the pressure sensor converts the pressure into a pressure sensing signal, which is transmitted through the pressure transmitter PC 2 The pressure sensing signal is converted into a pressure data signal and transmitted to the data acquisition card. After the data acquisition card collects the pressure data signal, it is transmitted to the industrial computer, and the industrial computer displays and calculates the data signal. The flow transmitter FC converts the hydraulic oil flow of the pressure sensor inlet pipe into a flow data signal and transmits it to the data acqui...

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Abstract

The invention discloses a performance test system used in a hydraulic breaking hammer. The performance test system comprises a hydraulic breaking hammer fixing frame, a striking buffer device which is connected with the frame, a high-pressure hydraulic oil station which is connected with the detected hydraulic breaking hammer, an electric controlling table which is connected with the high-pressure hydraulic oil station, and a sampling and analyzing system which is used for collecting and processing the data of the detected hydraulic breaking hammer. A vertical testing device is used for testing the performance of the hydraulic breaking hammer, and simulating the working condition of the hydraulic breaking hammer, so as to acquire accurate testing results. The performance test system also prevents the cylinder of the testing device from poor lubrication as a result of excessively high pressure which is caused by the gravity of the piston, protects the piston and the cylinder from being pulled, and saves the space. In addition, the use of the pressure sensor to measure the impact of the hydraulic breaking hammer improves the accuracy of measurement. The data acquisition card and the work controlling table can be used for direct and clear on-line measurement, display and calculation of the impact of the hydraulic breaking hammer.

Description

technical field [0001] The invention relates to the field of performance testing of a hydraulic breaker, in particular to a performance test system of a hydraulic breaker. Background technique [0002] The hydraulic breaker is a kind of construction machinery widely used in the industrial and mining industry. Due to the quality and volume of the product, the performance detection of the hydraulic breaker has always been a difficult problem in the industry. Some companies install the product on the excavator for on-site inspection. However, there are many problems in transportation and installation. Some foreign manufacturers use the principle of resistance strain gauges to test the performance of hydraulic breakers. Due to the low sensitivity and poor accuracy of resistance strain gauges, they do not have the function of real-time measurement. In addition, they cannot measure the impact of the breaker. Peak, hydraulic oil flow, pressure, temperature and other data cannot be ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M19/00G01M99/00
Inventor 温玉民潘星良杨旭陈祥光
Owner NANYANG KAITIAN ENG MACHINERY
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