High speed on-line system for testing imbossing seal on cigarette
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A detection system and cigarette technology, which are applied to tobacco, measuring devices, manufacturing cigarettes, etc., can solve the problems of large maintenance workload, low work efficiency, incomplete functions, etc., and achieve great promotion and application value, complete detection functions, Stable and reliable performance
Inactive Publication Date: 2009-01-28
HUNAN RUNPU TECH DEV
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The currently used cigarette steel seal detection device has the following obvious defects: ① It cannot meet the detection speed requirements of high-speed cigarette units, let alone realize real-time online full inspection of cigarette steel seals one by one, and can only use random inspection, so the detection effect is not good
②Because the cooling, dust prevention and dust removal problems of the CCD system have not been solved, the stable and reliable operation of the CCD system cannot be guaranteed, resulting in a large maintenance workload and low work efficiency
③The functions are not complete, some have no stamp position deviation detection function, some lack the automatic elimination function of defective cigarettes, and there are no management and control functions such as fault image storage query, defective cigarette classification, and team inspection data statistics, etc., the applicability is not strong
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[0007] The technical content of the present invention will now be described in detail in conjunction with the accompanying drawings.
[0008] The invention consists of a CCD system (charge coupler), an illumination system, a cooling and dust removal module, an image control system, an industrial computer, a shifting pulse device, a management control module, an alarm shutdown module, a rejecting device and a switching power supply.
[0009] The concrete function of each constituent part of the present invention is:
[0010] 1. CCD system: real-time shooting of cigarette images printed with stamps in the high-speed cigarette unit one by one;
[0011] 2. Lighting system: provide lighting for CCD system image shooting;
[0012] 3. Cooling and dust removal module: to ensure the long-term stable operation of the CCD system;
[0013] 4. Image control system: realize the analysis and processing of captured image signals and stored standard images, image storage and statistical anal...
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Abstract
A high speed online cigarette steel seal detecting system consists of a CCD system, a lighting system, a cooling and dedusting module, an image control system, an industrial personal computer, a shift pulse device, a management control module, an alarm and stop module, an removing device and a switching power supply, overcomes the disadvantages of the existing similar technologies that real-time online detection cannot be synchronously carried out, the operation of the CCD system is not stable, the maintenance workload is great, and functions are not complete, etc. The detecting system has the advantages that the detecting system can realize online comprehensive detection of quality of each cigarette steel seal in synchronization with a high speed cigarette making unit, the CCD system has functions of cooling and dedusting, the maintenance-free time is long. The detecting system can accurately detect definition, damage, ink dot, ink bleed, upper-lower chromatic position deviation and left-right chromatic position deviation of the cigarette steal seal in time, has the management control functions of alarming, removing, shutting down for continuous removal, fault image storage and search, self-diagnosis, grouping of defective cigarettes, shift detection data statistics, etc. The CCD system can be extended and applied to other fields; therefore, the detecting system has strong applicability, great popularization and application value.
Description
technical field [0001] The invention relates to a detection device in a cigarette unit in the tobacco industry, in particular to a high-speed cigarette steel stamp on-line detection system. Background technique [0002] All cigarette manufacturers at home and abroad have printed marks (steel stamps) composed of words, symbols or patterns and their combinations on the cigarettes they produce, to indicate accurate information such as the product name and trademark of the cigarettes. The currently used cigarette steel seal detection device has the following obvious defects: ① It cannot meet the detection speed requirements of high-speed cigarette machines, let alone realize real-time online full inspection of cigarette steel seals one by one, and can only use random inspection, so the detection effect is not good. ②Because the cooling, dust prevention and dust removal problems of the CCD system are not solved, the stable and reliable operation of the CCD system cannot be guaran...
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