Anti-coking process of oiling device and automatic decoking device

An anti-coking and process technology, which is applied in the field of anti-coking technology, can solve the problems of affecting materials, multiple raw materials and energy, and increased fuel consumption, so as to solve the coking problem, ensure the service life and reduce the burden.

Active Publication Date: 2009-12-23
NIUTECH ENVIRONMENT TECHNOLOGY CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing treatment method generally adopts the heating and cracking method of the cracker to achieve the above-mentioned oily purpose. The cracking temperature is generally around 450°C, but since the heating temperature must be higher than the cracking temperature, under the heating temperature condition, it will be at Coking is formed on the inner wall of the cracker, and the coking phenomenon will become more serious with the increase of heating temperature. The coking on the inner wall of the cracker will bring many harmful effects, such as:
[0004] 1. Coking will prevent the transfer of heat to the material in the cracker and reduce the thermal efficiency;
[0005] 2. Because the heat transfer is hindered, in order to ensure the cracking temperature of the material in the cracker, the temperature of the hot air must be increased to ensure the cracking temperature, which not only increases the fuel consumption, but also greatly reduces the service life of the cracker due to the increase in the heating temperature;
[0006] 3. The coking formed in the cracker will continue to grow on the inner wall, which hinders the flow of materials and increases the pressure difference of the material flow, thereby affecting the movement of materials in the cracker and consuming more energy;
[0007] 4. After coking, it will affect the cracking reaction of the material in the cracker and produce unnecessary side reactions, thus affecting the yield of the final product. In this way, more raw materials and energy must be consumed to obtain the same target product
[0008] Due to the above reasons, the existence of coking will cause the industrial production of pyrolysis to be unable to continue continuously, and cause serious safety hazards in production and equipment

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0027] An anti-coking process, the hot air discharged from the cracker is directly transported to the hot air inlet of the cracker through the pipeline, mixed with the high-temperature hot air to be sent into the cracker before entering the cracker, and then enters the hot air chamber of the cracker. After measurement, the temperature of the hot air discharged from the cracker is 410-420°C, and the temperature at the air outlet of the heater (before mixing) is 1200°C. After mixing, the temperature of the hot air acting on the inner wall of the cracker is 500-550°C. The outlet temperature is 380-400°C. The coking phenomenon on the inner wall of the cracker has been improved.

Embodiment 2

[0029] An anti-coking process, the hot air discharged from the cracker is directly sent to the heat recovery fan through the pipeline, and the air volume is increased by the heat recovery fan, and then sent to the hot air inlet of the cracker, and the high temperature hot air that is about to be sent to the cracker is sent to the cracker before entering the cracker. After mixing, it enters the hot air chamber of the cracker. After measurement, the temperature of the hot air discharged from the cracker is 415-420°C, and the temperature of the hot air at the air outlet of the heater is 1300°C. After the air volume is increased by the reheating fan and mixed, the temperature of the hot air acting on the inner wall of the cracker is 520- 540°C, the oil and gas outlet temperature of the cracker is 380-400°C. The coking phenomenon on the inner wall of the cracker has been improved.

Embodiment 3

[0031] An anti-coking process, the temperature of each hot air outlet of the cracker is measured by the temperature control device, the air volume of each air outlet is adjusted by the air control valve, the hot air discharged from each air outlet is mixed through the pipeline, and then directly sent to the heat recovery fan, and passed through the air return The hot air blower increases the air volume and sends it to the hot air inlet of the cracker, and mixes with the high-temperature hot air to be sent into the cracker in the air mixing chamber before entering the cracker, and then enters the hot air chamber of the cracker. After measurement, the temperature of the hot air discharged from the cracker is 400-410°C, and the temperature of the hot air at the air outlet of the heater is 1270°C. After the air volume is increased by the heat recovery fan, the ratio of the hot air discharged from the cracker to the high-temperature hot air that will be sent to the cracker After mix...

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Abstract

The invention relates to an energy-saving anti-coking process in an oiling device, in particular to a process for reducing temperature difference for reaction by using a heat energy recycling system and setting a special decoking device in a cracker. The process is realized by mixing hot air exhausted in the decoking process with high-temperature hot air to be sent to the cracker before entering the cracker to reduce the temperature difference in the cracker. By adopting the process, the invention fully utilizes waste heat in the cracker, regulates the reaction temperature in the whole decoking process, greatly reduces the temperature difference so as to prevent coking phenomenon caused by great temperature difference in the reaction process; besides, as the special decoking device is assistantly used, the invention completely solves the coking problem in a cracking reactor, improves the reaction efficiency, reduces the load of the device, prolongs the service life of the device, reduces the production cost and decreases the energy consumption.

Description

technical field [0001] The invention relates to an anti-coking process, in particular to an anti-coking process and automatic coking equipment in oil-chemical equipment. Background technique [0002] As we all know, waste rubber and plastic can be further processed to produce gasoline, diesel and other products after cracking. This not only provides a good solution for the treatment of industrial waste such as waste tires and other rubber and plastic produced in modern society, but also saves resources. The reduction and improvement of energy stress provide new solutions. [0003] The existing treatment method generally adopts the heating and cracking method of the cracker to achieve the above-mentioned oily purpose. The cracking temperature is generally around 450°C, but since the heating temperature must be higher than the cracking temperature, under the heating temperature condition, it will be at Coking is formed on the inner wall of the cracker, and the coking phenomen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10G1/10C10G1/00
Inventor 牛斌
Owner NIUTECH ENVIRONMENT TECHNOLOGY CORPORATION
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