Method for continuously producing jelly of ultra-high molecular weight polyethylene porous membrane

A technology of ultra-high molecular weight and production method, which is applied in the field of continuous gel production of ultra-high molecular weight polyethylene porous membrane, and can solve problems such as restricting the development of proton exchange membrane fuel cells, having no commercial use value, and uneven pore size of porous membranes. Achieve the effects of strong anti-swelling ability, easy control and wide application fields

Active Publication Date: 2010-01-06
SHANDONG ICD HIGH PERFORMANCE FIBRES CO LTD
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AI Technical Summary

Benefits of technology

This patented technology allows for precise measurements on both sides of a thin layer material called PE (poly ethylenetriamine) foamed with tiny holes or microcapsules filled up during manufacturing processes without affecting its properties such as mechanical strength, chemical stability, gas permeability, etc., making them ideal candidates for many different uses including separating films from liquids, catalyst support layers, filtration membranons, medical devices, biological implants, sensors, batteries, electronic components, and more.

Problems solved by technology

Technological Problem addressed in this patents relating to producing proton conductive separator films or multilayer membrane membransistors involves challenging manufacturing processes due to their poor mechanical property and limited commercial availability potential. Current methods involve expensive specialized equipment like plasma generators and ion exchangers, while new technologies have been developed over recent years including solid oxide fuel batteries and lithium secondary batteries. These advancements require improved durability and reduced costs associated with these products.

Method used

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  • Method for continuously producing jelly of ultra-high molecular weight polyethylene porous membrane

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Embodiment 1

[0029] Fabrication of ultra-high molecular weight polyethylene porous membranes for proton exchange membrane fuel cells. The jelly continuous production method of the ultra-high molecular weight polyethylene porous membrane is characterized in that: it comprises the following steps of continuous production:

[0030] (1) Mix ultra-high molecular weight polyethylene with a molecular weight of 3 million, solvents and additives into a homogeneous material:

[0031] The used solvent is mineral white oil, and the addition is 82% of the ultra-high molecular weight polyethylene weight;

[0032] The additive is B225 antioxidant, produced by Shanghai Fuqi Chemical Co., Ltd., and the addition amount is 0.03% of the weight of ultra-high molecular weight polyethylene;

[0033] The ultra-high molecular weight polyethylene powder, solvent and additives are automatically weighed through the weight loss metering system, and simultaneously transported to the online high-shear emulsifier for ho...

Embodiment 2

[0046] Ultra-high molecular weight polyethylene porous membranes for water treatment membranes. The jelly continuous production method of the ultra-high molecular weight polyethylene porous membrane is characterized in that: it comprises the following steps of continuous production:

[0047] (1) Mix ultra-high molecular weight polyethylene with a molecular weight of 7 million, solvents and additives into a homogeneous material:

[0048] The used solvent is mineral white oil, and the addition is 94% of the ultra-high molecular weight polyethylene weight;

[0049] The additive is B225 antioxidant, and the addition is 0.03% of the weight of ultra-high molecular weight polyethylene;

[0050] The ultra-high molecular weight polyethylene powder, solvent and additives are automatically weighed through the weight loss metering system, and transported to the high-shear emulsifier for homogenization, and the temperature is controlled at 30°C;

[0051] (2), the obtained homogenized mater...

Embodiment 3

[0063] Ultra-high molecular weight polyethylene porous membranes for the production of separation membranes. The jelly continuous production method of the ultra-high molecular weight polyethylene porous membrane is characterized in that: it comprises the following steps of continuous production:

[0064] (1), mixing ultra-high molecular weight polyethylene with a molecular weight of 5 million, solvents and additives into a homogeneous material:

[0065] The solvent used is mineral white oil, and the addition is 70% of the ultra-high molecular weight polyethylene weight;

[0066] The additive is B225 antioxidant, and the addition is 0.05% of the weight of ultra-high molecular weight polyethylene;

[0067] The ultra-high molecular weight polyethylene powder, solvent and additives are automatically weighed through the weight loss metering system, and transported to the high-shear emulsifier for homogenization, and the temperature is controlled at 60°C;

[0068] (2), the obtaine...

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Abstract

The invention discloses a method for continuously producing jelly of ultra-high molecular weight polyethylene porous membrane, which is characterized in that the method uses the following steps to complete manufacture continuously: (1) mixing ultra-high molecular weight polyethylene, solvent, and additive into homogeneous material; (2) preparing obtained homogeneous material into jelly membrane; (3) stretching the obtained jelly membrane along two directions to prepare jelly thin membrane; (4) dragging the obtained jelly thin membrane to an extraction tank, removing the solvent by extracting agent, and preparing porous thin membrane; (5) drying; and (6) dragging membrane along two directions to carry out heat shaping, preparing the porous membrane, and finally winding the membrane into a roll. The method for continuously producing jelly of ultra-high molecular weight polyethylene porous jelly membrane can produce continuously and can be controlled easily, the prepared porous membranes features high strength, strong corrosion resistance, low density, low temperature resistance, high alcohol resistance, strong anti-swelling capacity, thereby being widely applied to proton exchange membrane fuel cells, capacitor isolation membrane, various separation membranes and water treatment membrane and other fields.

Description

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Claims

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Application Information

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Owner SHANDONG ICD HIGH PERFORMANCE FIBRES CO LTD
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