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System for automatically detecting and diagnosing flexural deformation of axial line of workpiece

A technology of axis bending and diagnosis system, applied in general control systems, control/regulating systems, instruments, etc., can solve the problems of extracting axis bending error components, and achieve the effect of improving market competitiveness and improving detection accuracy and efficiency

Inactive Publication Date: 2010-06-09
牛俊华
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AI Technical Summary

Problems solved by technology

[0011] The present invention aims at the disadvantage that the existing scheme cannot extract the axis bending error component from the comprehensive radial error, and proposes an automatic detection and diagnosis system for the straightness error of the axis of the shaft workpiece, so that it can automatically detect the comprehensive radial runout error of the workpiece, The function of automatically separating the section shape error component and the axis bending error component, and automatically generating the spatial mathematical model of the axis bending realizes the goal of high-efficiency and high-precision automatic detection and diagnosis of the straightness error of the workpiece axis

Method used

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  • System for automatically detecting and diagnosing flexural deformation of axial line of workpiece

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Embodiment Construction

[0019] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and processes are provided, but the protection scope of the present invention is not limited to the following implementations example.

[0020] Such as figure 1 As shown, the system includes the following three modules: the workpiece rotation control module, the comprehensive radial runout error detection module, and the error diagnosis expert system module.

[0021] The workpiece rotation control module fixes one end of the workpiece and drives it to rotate around the rotation axis, and monitors the rotation angle at the other end of the workpiece to ensure that the actual rotation of the workpiece is synchronized with the theoretical rotation of the workpiece rotation module; at the same time, comprehensive radial...

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Abstract

The invention provides a system for automatically detecting and diagnosing flexural deformation of axial line of workpiece. When the workpiece is driven by a rotation control module to rotate around a rotation axial line, the system records the radial pulsation value of the workpiece and the rotation angle value of the workpirce, screens out the data generated by the form error of the sections, such as ellipse, triangle, bulge, burr and the like after the filtration treatment of an error diagnostician system, and extracts the measurement data generated by the flexure error of the axial line of the workpiece, thereby generating the standard space model of the flexure of the axial line, so as to complete the task of automatically detecting and diagnosing flexural deformation of axial line of the workpiece.

Description

technical field [0001] The invention relates to an error detection and diagnosis system in the field of detection technology, in particular to an automatic detection and diagnosis system for bending deformation of a workpiece axis. Background technique [0002] In the processing process of the shaft workpiece after heat treatment, the bending deformation of the workpiece axis during the heat treatment process should be corrected through the straightening process. Before straightening, the bending error of the axis should be measured first, and the maximum bending deformation point of the axis, as well as the starting point and end point of the maximum deformation should be determined according to the measurement results; then the straightening force should be applied at the maximum bending deformation point, and the starting point Alignment support points are arranged at the end point and the end point to promote the reverse deformation of the deformed part, thereby compensa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/406
Inventor 牛俊华韩利生
Owner 牛俊华
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