Method for increasing yield of lost foam casting of engine cylinder block
An engine block and lost foam casting technology, applied in casting molding equipment, casting mold components, casting molds, etc., can solve the problems of low product qualification rate, low qualification rate, waste products, etc., to reduce environmental pollution and reduce harmful waste. Effect
Inactive Publication Date: 2012-03-28
山西华尔动力机械有限公司
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Problems solved by technology
[0002] With the wide application of lost foam, the lost foam casting method has almost replaced the traditional sand casting method, but as a casting of complex castings, there are still some problems in the lost foam casting, and the product qualification rate is low, especially for engines. The success rate of the lost foam casting of the cylinder block is only 70-80%. Such a pass rate is unprofitable for the foundry industry. There are many reasons for the low pass rate, but the main reason is that the engine block The small holes and water channels cannot be formed smoothly during casting, and sometimes the small holes and water channels collapse to cause waste products
Method used
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Embodiment Construction
[0006] A method for improving the yield of lost foam casting engine cylinder block. After coating the lost foam casting paint on the lost foam surface and drying, filling the small holes and / or water channels on the lost foam casting of the engine cylinder block with resin sand. Pre-filled resin sand adopts a pressure of 1.2-8X10 5 The pa is compacted, and the original coating layer cannot be damaged during the compaction process, nor can the shape and structural size of the original lost foam be changed.
[0007] The above resin sand is commonly used in the foundry industry, and can also be replaced by a mixture of 100 parts of furan resin and 2-2 parts of curing agent.
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The invention discloses a method for increasing yield of lost foam casting of engine cylinder blocks, and belongs to the technical field of lost foam casting of engine cylinder blocks; the problem to be solved is that a method for increasing casting yield of lost foam casting of engine cylinder block is provided; the adopted scheme is that: according to the method for increasing yield of lost foam casting of engine cylinder blocks, a coating for lost foam casting is coated on a surface of a lost foam, and dried; small holes and / or water channels on the lost foam of an engine cylinder block are filled solidly with resin sand; and the prefilled resin sand is tamped at a pressure intensity of 1.2-8*105 Pa; the invention is widely applicable to fields of various lost foam casting of engine cylinder blocks.
Description
technical field [0001] The invention relates to a method for improving the yield of lost foam casting engine cylinder blocks, belonging to the technical field of lost foam casting engine cylinder blocks. Background technique [0002] With the wide application of lost foam, the lost foam casting method has almost replaced the traditional sand casting process, but as a complex casting, there are still some problems in lost foam casting, and the product qualification rate is low, especially for engines The success rate of the lost foam casting of the cylinder block is only 70-80%. Such a pass rate is unprofitable for the foundry industry. There are many reasons for the low pass rate, but the main reason is that on the engine block. The small holes and water channels can not be formed smoothly during casting, and sometimes the small holes and water channels collapse and cause waste. SUMMARY OF THE INVENTION [0003] The invention overcomes the deficiencies of the prior art, a...
Claims
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IPC IPC(8): B22C9/04B22C7/02
Inventor 李文江冯永勤张娜
Owner 山西华尔动力机械有限公司
