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Y-shaped rubber dynamic sealing ring with long and short lips for unilateral sealing and sectional vulcanization process for sealing ring

A dynamic sealing ring, segmented vulcanization technology, applied in the direction of engine seals, engine components, bearing components, etc., can solve the problems of increased dynamic friction and operating damping, difficulty, and high processing costs, reducing dynamic friction and running. Increased damping, keeping running, reducing wear

Inactive Publication Date: 2012-07-11
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to overcome the defects of the existing Y-type rubber dynamic sealing ring that the double sealing lips tightly suck the bearing surface, the gas vacuum adsorption occurs in the cavity, and the dynamic friction force and operation damping increase, and provide an improved structure. The Y-shaped rubber dynamic sealing ring with long and short lips sealed on one side not only realizes reliable air-tight protection for the bearing, but also avoids salt spray corrosion, corrosion wear, seawater immersion, and toxic and harmful gases from penetrating into the bearing. Bearing wear, prolonging the service life of the sealing ring
Aiming at the disadvantages of vulcanization treatment of the above-mentioned rubber seal rings with large diameters and complex cross-sectional shapes that require corresponding large-diameter mandrels and outer molds, high processing costs and great difficulty, a process for segmentally vulcanized Y-shaped rubber seal rings is provided.

Method used

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  • Y-shaped rubber dynamic sealing ring with long and short lips for unilateral sealing and sectional vulcanization process for sealing ring
  • Y-shaped rubber dynamic sealing ring with long and short lips for unilateral sealing and sectional vulcanization process for sealing ring
  • Y-shaped rubber dynamic sealing ring with long and short lips for unilateral sealing and sectional vulcanization process for sealing ring

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] see figure 1 , the Y-shaped rubber dynamic sealing ring with long and short lip unilateral seal is characterized in that: the cross section of the sealing ring is Y-shaped, a V-shaped groove is formed between the inner and outer sealing lips, and the length of the inner sealing lip is longer than that of the outer sealing lip. The lip is short, and the height difference between the inner and outer sealing lips is: 1.5mm to 3.5mm; under the deformation and compression force, the outer sealing lip plays a sealing role, while the inner sealing lip does not function as a seal, achieving unilateral sealing, while the inner sealing lip acts as a seal. The function of storing grease.

Embodiment 2

[0019] see figure 2 , the segmental vulcanization process of the Y-shaped rubber dynamic sealing ring with long and short lip unilateral seals. The vulcanization molds with the same Y-shaped cross-section and different lengths and the rubber flat vulcanization hot press with matching table tops. During the vulcanization process, the starting point and end point of vulcanization are set in the processing section according to the width of the vulcanization mold and the table top of the hot press machine. Carry out segmental vulcanization; during the vulcanization process, the previous mold release, the next mold entry and mold closing must ensure the defect-free connection and transition of raw rubber, semi-vulcanized and vulcanized rubber; the looping parts of the terminations must ensure the butt joint of raw rubber into the mold Then vulcanize to ensure that the interface strength and appearance are no different from other parts.

Embodiment 3

[0021] see figure 2 , The specific operation steps of the segmental vulcanization process of the Y-shaped rubber dynamic seal ring with long and short lip unilateral seals are as follows: Design a mold according to the caliber of the Y-shaped rubber dynamic seal ring (diameter: Φ1000mm) processed according to the requirements, and first machine the whole , and then cut off two sets of molds with different lengths and lengths. The length range of the long mold is: 1200mm, and the length range of the short mold is: 1000mm. The uniform vulcanization process parameters are adopted in the staged vulcanization process. The Y-shaped raw rubber billet extruded by the extruder is placed in the mold and placed on a rubber flat vulcanizer. The vulcanization time is 10 minutes and the vulcanization temperature is 150°C. The initial first-stage vulcanization is processed by a long mold, starting from a section of the raw rubber blank belt, and a 150mm raw rubber blank is reserved at the po...

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Abstract

The invention relates to a Y-shaped rubber dynamic sealing ring with long and short lips for unilateral sealing and a sectional vulcanization process for the sealing ring. A V-shaped groove is formed between an inner sealing lip and an outer sealing lip, the inner sealing lip is shorter than the outer sealing lip, the height difference between the inner sealing lip and the outer sealing lip ranges from 1.5mm to 3.5mm, the outer sealing lip functions in sealing while the inner sealing lip does not function in sealing under the action of deformation pressing force, unilateral sealing is realized, and the inner sealing lip functions in storing lubricating greases. The process includes the steps: extruding mixed rubber into a straight-bar rubber blank through a rubber extruder, setting a vulcanization starting point and a vulcanization finishing point for sectional vulcanization on a machining section according to the widths of vulcanization moulds and a hot press table top during vulcanization by using the two vulcanization moulds and a rubber plate vulcanization hot press matched with the table top, wherein Y-shaped sections of mould cavities of the vulcanization moulds are the same in shape and different in length; ensuring non-defective link and transition of rubber, semi-vulcanized rubber and vulcanized rubber in previous mould stripping, next mould feeding and mould closing during vulcanization; and performing vulcanization after ensuring the rubber to enter the moulds at end connection ring positions, and ensuring the strength and the appearance of a joint to be no different from other positions.

Description

technical field [0001] The invention relates to a dynamic sealing ring, in particular to a Y-shaped rubber dynamic sealing ring with unilateral sealing of long and short lips and a segmental vulcanization process thereof. Background technique [0002] Generally, Y-shaped rubber sealing rings are used for dynamic sealing of bearings. At present, Y-shaped rubber sealing rings are commonly used. The inner and outer sealing lips have the same structure. Gas vacuum adsorption is generated in the cavity of the sealing edge, and the friction force is much more affected by the vacuum adsorption force than the deformation and compression force. If the damping of the bearing operation is too large, the dynamic friction force will also increase. The service life of the sealing ring is not long, and it is easy to be damaged and cause the seal to fail. Therefore, when the Y-shaped sealing ring of this structure is used in long-term operation, the sealing ring is very easy to wear, the se...

Claims

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Application Information

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IPC IPC(8): F16J15/18F16J15/32F16C33/72B29C35/02F16J15/3232
Inventor 郭强张经毅赵正平翟文恺钱君质
Owner SHANGHAI UNIV
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