Molding method of cold-bending steel plate pile provided with non-uniform-thickness lock buckle

A forming method and non-uniform thickness technology, which is applied in the direction of sheet pile walls, buildings, and foundation structure engineering, can solve problems such as unoptimized cross-sectional dimensions, easy tearing of pile bodies, and loose buckles at joints, so as to prevent Cracking phenomenon, reducing equipment requirements, and prolonging the service life

Inactive Publication Date: 2012-08-15
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the simple processing method, the thickness of each part of the pile body is the same, and the cross-sectional size cannot be optimized, resulting in loose buckle at the joint and no water stop; limited by the capacity of cold-bending processing equipment, only low-strength steel grades and thinner thicknesses can be produced. products; and the stress generated during the cold bending process is relatively large, and the pile body is prone to tearing during use, so the application has great limitations
Therefore, in engineering construction, the application range of traditional cold-formed steel sheet piles is relatively narrow, and most of them are only used as supplementary materials.

Method used

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  • Molding method of cold-bending steel plate pile provided with non-uniform-thickness lock buckle
  • Molding method of cold-bending steel plate pile provided with non-uniform-thickness lock buckle
  • Molding method of cold-bending steel plate pile provided with non-uniform-thickness lock buckle

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0035] 1) Prepare a flat plate with a length of 2000mm, a width of 220mm, and a thickness of 5.5mm. The front end of the plate must have a certain slope; 2) The plate advances in the roll at a feed speed v (there is no special limit to the speed v ); 3) The sheet passes through the induction coil (if attached Figure 5 As shown), the induction coil heats the edge of the sheet to a temperature of 500°C with power P; 4) Extrusion of the sheet is carried out in four passes, and the feed rate of each pass is 8mm→5.5mm→ 4mm→2.5mm; 5) The transitional sheet passes through the forming roller to obtain a sheet with non-equal-thickness locks; 6) The sheet with non-equal-thickness locks is cold-bent into a sheet with non-equal-thickness locks through subsequent forming passes Locked steel sheet piles.

Embodiment approach 2

[0037] 1) Prepare a sheet with a length of 2000mm, a width of 220mm, and a thickness of 5.5mm. The front end of the sheet must have a certain slope; 2) The sheet advances in the roll at a feed speed v; 3) The sheet passes through the induction coil ( as attached Figure 5 As shown), the induction coil heats the edge of the sheet to a temperature of 900°C with a power P; 4) The sheet is extruded in six passes, and the feed rate of each pass is 5mm→4.5mm→ 4mm→3mm→2.5mm→1mm; 5) The transition sheet passes through the forming roller to obtain a sheet with non-equal-thickness locks; 6) The sheet with non-equal-thickness locks is cold-bent into a Sheet piles with unequal-thickness locking.

[0038] Compared with the prior art, the present invention has the beneficial effects of:

[0039] (1) In the present invention, the edge of the sheet is heated to a high temperature by means of induction heating, and the plasticity of the sheet is obviously improved. Compared with the traditi...

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Abstract

The invention provides a molding method of a cold-bending steel plate pile provided with a non-uniform-thickness lock buckle, which utilizes induction sensing equipment to heat edge parts of two edges of a flat plate material to 500-900 DEG C to form a molding region with good plasticity; utilizing a side-face extruding roller to gradually extrude the edge parts of the plate material path by path so as to flow the plate material at the edge parts along the thickness direction and further mold a needed non-uniform-thickness transition plate material; utilizing a molding roller to roll the non-uniform-thickness transition plate material into a non-uniform-thickness plate material with a target section; and coldly bending the plate material with the non-uniform-thickness lock buckle by the continuous molding paths to form the steel plate pile provided with the non-uniform-thickness lock buckle. The molding method disclosed by the invention utilizes the side-face extruding roller to gradually extrude the edge parts of the plate material into the non-uniform-thickness lock buckle, and overcomes the problems that the thicknesses of all parts of the traditional cold-bending steel plate pile are the same, the lock buckle part cannot be tightly clamped, the water cannot be stopped and the like.

Description

technical field [0001] The invention relates to a forming method of a steel sheet pile, in particular to a partial hot roll forming method of a cold-formed steel sheet pile with locks of non-equal thickness. Background technique [0002] At present, the annual consumption of steel sheet piles in my country remains at about 30,000 tons, accounting for only 1% of the world's total, and is limited to some permanent projects such as ports, docks, and shipyards, and temporary projects such as bridge cofferdams and foundation pit support. . [0003] According to the production process, steel sheet pile products are divided into two types: cold-formed thin-walled steel sheet piles and hot-rolled steel sheet piles. In engineering construction, the scope of application of cold-formed steel sheet piles is relatively narrow, and most of them are used as supplementary materials for applications. Hot-rolled steel sheet piles have always been the leading product for engineering applicatio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D5/08E02D5/04
Inventor 韩静涛胡兆成晏培杰王圣清李丹阳
Owner UNIV OF SCI & TECH BEIJING
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