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Online pipeline flaw detection device

A flaw detection device and pipeline technology, applied in the direction of material magnetic variables, etc., can solve the problems of unreliable detection of online industrial pipelines, inapplicable online non-destructive testing of online pipelines, automatic crawling of online industrial pipelines, etc., to achieve compact structure, easy operation, convenience and safety Detection effect

Inactive Publication Date: 2015-04-22
HEFEI ZHONGDA INSPECTION TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 2. Since the distance between the current eddy current testing equipment and the pipeline requires very precise positioning, it cannot automatically crawl along the online industrial pipeline, so it cannot reliably detect the online industrial pipeline;
Its disadvantage is that a special driving device is required to drive the steel pipe to rotate forward, and it is not suitable for non-destructive testing of online pipelines
Since the circular magnetized coil can only be placed on the pipe from the end of the pipe, the device can only detect the removed pipes one by one, and cannot perform online detection
[0013] Therefore, there is still a lack of reliable detection methods and equipment for on-line industrial pipelines such as petroleum, chemical, and boilers.

Method used

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Embodiment Construction

[0032] This embodiment is an online pipeline flaw detection device for detecting industrial pipelines with a diameter of about 177.8 mm, which consists of a magnetization mechanism, a probe and a crawling mechanism.

[0033] exist figure 1 , the magnetization mechanism includes a left ferromagnetic ring, a right ferromagnetic ring, a U-shaped column and a coil.

[0034] Among them, two sets of ferromagnetic rings are located on the left and right sides. One group of ferromagnetic rings on the right is formed by a semicircular right lower magnetic part 6 and a semicircular upper right magnetic part 7. Wherein the lower right magnetic part 6 of lower semicircular ring is bolted on the inside of the same lower right end plate 2 of the lower semicircular shape made of aluminum plate, and the upper right magnetic part 7 of upper semicircular is bolted on the inner side of the lower right end plate 2 made of aluminum plate. The inner side of the upper right end plate 3 of the same...

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Abstract

The invention discloses an online pipeline flaw detection device, which comprises a magnetizing mechanism, probes and a creeping mechanism; the magnetizing mechanism comprises two groups of ferromagnetism rings, a U-shaped column and a coil; each group of ferromagnetic rings is formed by two semi-circular ferromagnetism parts and two blocks of semi-circular non-magnetic end plates; the two semi-circular ferromagnetism parts are respectively fixed on the inner sides of the two blocks of semi-circular non-magnetic end plates; one end of one block of non-magnetic end plate is hinged with one end of the other one block of non-magnetic end plate, and the other end of the one block of non-magnetic end plate is connected with the other one end of the other block of non-magnetic end plate through a buckle so as to form one group of closed circular ferromagnetism ring; the two groups of ferromagnetic rings are in parallel with each other at a predetermined interval; the U-shaped column is a ferromagnetism material; an opening end of the U-shaped column is respectively connected with outer diameters of the two groups of ferromagnetism rings; the coil winds at the middle part of the U-shaped column and comprises a direct current input end and a direct current output end; the probes are fixedly connected with the ferromagnetism rings; and the creeping mechanism is fixedly connected with the non-magnetic end plates. The online pipeline flaw detection device can detect an online ferromagnetism pipeline in an installation way of buckling and does not need to detach or disconnect the online pipeline.

Description

technical field [0001] The invention relates to an online pipeline flaw detection device. More specifically, it is a signal detection device for real-time detection of the quality of ferromagnetic industrial pipe fittings on the production, processing and installation sites and on-line petroleum, chemical, and boiler industrial pipes by using the magnetic flux leakage detection method. Whether the pipeline is safe during operation. Background technique [0002] Ferromagnetic pipe fittings are used to form petroleum, chemical, and boiler industrial pipelines, which operate under high pressure, load and high torque, and are continuously affected by corrosive gases, liquids and solids for a long time. If the pipeline contains defects, it may cause major accidents such as pipeline breakage, leakage, explosion and environmental pollution. [0003] The current online industrial pipelines such as petroleum, chemical industry, and boilers are generally shut down for maintenance af...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N27/83
Inventor 何箭陈彬何辅云陈宋铭
Owner HEFEI ZHONGDA INSPECTION TECH
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