Novel flat-belt press vulcanizer and operation method thereof

A technology of flat vulcanizing machine and operation method, which is applied to belts, other household appliances, household appliances, etc., can solve the problems of inconsistent width of two product belts, difficult to shift, too narrow and too wide, etc., to expand the scope of equipment use, The effect of increased machine utilization and uniform thickness

Inactive Publication Date: 2015-04-15
CHONGQING ZHONGNAN RUBBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is required that the thickness of the two strips formed should be very uniform, but there are always tolerances in actual production, resulting in inconsistent widths of the two product strips that appear in vulcanization. Unilateral phenomena are also prone to appearance quality problems: such as exposed steel wires, a section of bandwidth that is too narrow or too wide, and unilateral problems
It is also prone to operational problems such as the pad iron in the middle being wrapped in rubber, difficult to pull out, and difficult to shift.

Method used

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  • Novel flat-belt press vulcanizer and operation method thereof
  • Novel flat-belt press vulcanizer and operation method thereof
  • Novel flat-belt press vulcanizer and operation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0025] Such as figure 1 , figure 2 and image 3 As shown, a novel flat-belt plate vulcanizing machine includes a main engine, and the main engine includes a lower frame; it is characterized in that the lower frame includes a fixed flat plate 1, a lower heating plate 2, an isolation plate 3 and a positioning device, and the lower layer The width of the hot plate is 2.6 meters, and the length is 10 meters. The width of the isolation plate is 0.26 meters, and the length is 10.6 meters. The length of the isolation plate is 0.6 meters longer than the length of the lower thermal plate. The pin hole part 4 and the pin 5 at the inlet and outlet ends, the two ends of the isolation plate are provided with holes 7 equal in size to the pin holes, after aligning the holes on the isolation plate with the pin holes, fix them with the pin 5, and the isolation plate 3 is located in the middle of the lower hot plate, the two ends of the isolation plate are 0.3 meters beyond the lower hot pla...

Embodiment 2

[0034] Such as figure 1 , figure 2 and image 3 As shown, a novel flat-belt plate vulcanizing machine includes a main engine, and the main engine includes a lower frame; it is characterized in that the lower frame includes a fixed flat plate 1, a lower heating plate 2, an isolation plate 3 and a positioning device, and the lower layer The width of the hot plate is 2.4 meters, and the length is 12 meters. The width of the isolation plate is 0.24 meters, and the length is 12.6 meters. The length of the isolation plate is 0.6 meters longer than the length of the lower thermal plate. The pin hole part 4 and the pin 5 at the inlet and outlet ends, the two ends of the isolation plate are provided with holes 7 equal in size to the pin holes, after aligning the holes on the isolation plate with the pin holes, fix them with the pin 5, and the isolation plate 3 is located in the middle of the lower heating plate, the two ends of the isolation plate are 0.3 meters beyond the lower hea...

Embodiment 3

[0037] Such as figure 1 , figure 2 and image 3 As shown, a novel flat-belt plate vulcanizing machine includes a main engine, and the main engine includes a lower frame; it is characterized in that the lower frame includes a fixed flat plate 1, a lower heating plate 2, an isolation plate 3 and a positioning device, and the lower layer The width of the hot plate is 1.8 meters, and the length is 8.5 meters. The width of the isolation plate is 0.18 meters, and the length is 9.1 meters. The length of the isolation plate is 0.6 meters longer than the length of the lower thermal plate. The pin hole part 4 and the pin 5 at the inlet and outlet ends, the two ends of the isolation plate are provided with holes 7 equal in size to the pin holes, after aligning the holes on the isolation plate with the pin holes, fix them with the pin 5, and the isolation plate 3 is located in the middle of the lower hot plate, the two ends of the isolation plate are 0.3 meters beyond the lower hot pla...

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Abstract

The invention discloses a novel flat-belt press vulcanizer comprising a host machine. The host machine comprises a lower engine base; the lower engine base comprises a fixed flat plate, a lower-layer heat plate, a baffle plate and a positioning device, wherein the length of the baffle plate is longer than that of the lower-layer heat plate by 600mm, the positioning device comprises bolt hole parts and bolts which are welded at an inlet end and an outlet end of the lower-layer heat plate, holes equal to the bolt holes are formed in the two ends of the baffle plate, the holes in the baffle plate are aligned to the bolt holes, then the baffle plate is fixed by the bolts so as to be positioned in the middle of the lower-layer heat plate, the two ends of the baffle plate is longer than the lower-layer heat plate by 300mm, the width of the baffle plate is 10% of that of the lower-layer heat plate and is smaller than 150mm, and the thickness of the baffle plate is 2 / 3-3 / 4 of that of a belt blank. The flat-belt press vulcanizer can simultaneously produce two conveyer belts with width being below 40% of those of the a flat plate, the quality of the conveyer belts is the same as that of the conveyer belts produced one by one, the energy consumption is saved under the premise of not damaging the heat plate, the production efficiency is doubled, and the novel flat-belt press vulcanizer is suitable for flat type rubber belts such as rubber conveyer belts and the like.

Description

technical field [0001] The invention belongs to the field of chemical equipment, in particular to a novel flat-belt vulcanizer and an operating method thereof. Background technique [0002] The flat belt plate vulcanizing machine has the advantages of large unit area of ​​hot plate, high pressure, reliable equipment operation, and less maintenance. It is mainly used to produce flat belts such as vulcanized rubber steel wire rope conveyor belts. The conveyor belt embryos are heated in the plate vulcanizing machine. It is finished piece by piece under pressure and connected into a belt. Because the flat width and length of a vulcanizing machine are fixed, when a wide vulcanizing flat press is used to produce a conveyor belt with a width less than 40% of the flat width of the vulcanizing flat press, low unit efficiency, high energy consumption, and It is easy to cause problems such as deformation and damage of the flat plate. If a new flat vulcanizing machine with a narrower w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C35/02B29L29/00
Inventor 旷荣南邹渝
Owner CHONGQING ZHONGNAN RUBBER
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