Monofilament-shaped ultrahigh molecular weight polyethylene fiber and continuous preparation method thereof

A technology of ultra-high molecular weight polyethylene fibers, which is applied in fiber treatment, textiles and papermaking, physical treatment, etc., can solve the problems of poor bundling of ultra-high molecular weight polyethylene fibers and unsatisfactory effects on physical properties of fiber breaking strength, etc. Achieve the effect of overall comprehensive performance optimization, simple production method and unaffected strength

Inactive Publication Date: 2012-11-28
SHANDONG ICD HIGH PERFORMANCE FIBRES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, although the above-mentioned ultra-high molecular weight polyethylene monofilament solves the problem of poor bundling of ultra-high molecular weight polyethylene fibers, the effect on physical properties, especially fiber breaking strength is not very satisfactory.

Method used

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  • Monofilament-shaped ultrahigh molecular weight polyethylene fiber and continuous preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The monofilament ultra-high molecular weight polyethylene fiber is characterized in that it is composed of 50 ultra-high molecular weight polyethylene fibers 1 side by side bonded together as a whole, and the outer wall is coated with a matrix resin layer 2 .

[0028] The matrix resin layer 2 is composed of matrix resin.

[0029] The continuous preparation method of the above-mentioned monofilament ultra-high molecular weight polyethylene fiber is characterized in that it comprises the following steps:

[0030] (1) Material selection: 50 ultra-high molecular weight polyethylene fibers are selected, the fiber specification is 200D, and the strength is ≥32g / D;

[0031] (2) Fiber surface treatment: Atmospheric pressure low temperature plasma surface treatment is carried out on UHMWPE fibers through atmospheric pressure low temperature plasma equipment (output power: 1KW; pulse frequency: 14KHz; output voltage: 12KV); Pressure is 86~106kPa; said low temperature is -10℃~+40...

Embodiment 2

[0039] The monofilament ultra-high molecular weight polyethylene fiber is characterized in that it is composed of 190 ultra-high molecular weight polyethylene fibers 1 side by side bonded together as a whole, and the outer wall is coated with a matrix resin layer 2 .

[0040] The matrix resin layer 2 is composed of matrix resin.

[0041] The continuous preparation method of the above-mentioned monofilament ultra-high molecular weight polyethylene fiber is characterized in that it comprises the following steps:

[0042] (1) Material selection: 190 ultra-high molecular weight polyethylene fibers are selected, the fiber specification is 800D, and the strength is ≥32g / D;

[0043] (2) Fiber surface treatment: Atmospheric pressure low temperature plasma surface treatment is carried out on UHMWPE fibers through atmospheric pressure low temperature plasma equipment (output power: 1.5KW; pulse frequency: 18KHz; output voltage: 15KV); Atmospheric pressure is 86-106kPa; said low tempera...

Embodiment 3

[0051] The monofilament ultra-high molecular weight polyethylene fiber is characterized in that it is composed of 360 ultra-high molecular weight polyethylene fibers 1 bound together side by side, and the outer wall is coated with a matrix resin layer 2 .

[0052] The matrix resin layer 2 is composed of matrix resin.

[0053] The continuous preparation method of the above-mentioned monofilament ultra-high molecular weight polyethylene fiber is characterized in that it comprises the following steps:

[0054] (1) Material selection: 360 ultra-high molecular weight polyethylene fibers are selected, the fiber specification is 1600D, and the strength is ≥32g / D;

[0055] (2) Fiber surface treatment: Atmospheric pressure low temperature plasma surface treatment is carried out on UHMWPE fibers through atmospheric pressure low temperature plasma equipment (output power: 2KW; pulse frequency: 20KHz; output voltage: 18KV); Pressure is 86~106kPa; said low temperature is -10℃~+40℃;

[00...

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Abstract

The invention discloses a monofilament-shaped ultrahigh molecular weight polyethylene fiber and a continuous preparation method thereof. The monofilament-shaped ultrahigh molecular weight polyethylene fiber is formed by adhering 50-570 ultrahigh molecular weight polyethylene fibers to form a whole body in parallel, and a matrix resin layer is coated on an outer wall of the monofilament-shaped ultrahigh molecular weight polyethylene fiber. The continuous preparation method comprises the following steps of: (1) material selection: selecting 50-570 ultrahigh molecular weight polyethylene fibers; (2) performing fiber surface treatment; (3) twisting the fibers to form a single strand; (4) uniformly tensioning the fibers, and removing the static electricity; (5) sizing treatment; and (6) performing heat setting to form the monofilament-shaped ultrahigh molecular weight polyethylene fiber, and finally, winding into coils. According to the monofilament-shaped ultrahigh molecular weight polyethylene fiber and the continuous preparation method thereof, the wear resistance of the fiber is greatly improved on the premise of basically not influencing the strong performance of the fiber, the service life of the fiber can be greatly prolonged, complex special equipment is not required, and the construction cost is low; and moreover, the monofilament-shaped ultrahigh molecular weight polyethylene fiber can be widely applied to the fields of industry, national defense, sports, oceans and the like.

Description

[0001] technical field [0002] The invention relates to the technical field of preparation of ultra-high molecular weight polyethylene fibers, in particular to a monofilament ultra-high molecular weight polyethylene fiber and a continuous preparation method thereof. Background technique [0003] Polyethylene fibers and rope materials are widely used in the rope net industry, ocean and inland waters because of their good tensile strength, impact resistance, flexibility, and good fishing performance such as small specific gravity, strong water filtration, and smooth surface. Trawling, net cages, seine breeding and fishing line production. [0004] The traditional polyethylene monofilament is made of high-density polyethylene, which is melted and extruded by a plastic extruder, sprayed out through a spinneret, cooled to obtain as-spun filaments, and then thermally stretched at a certain temperature to make the as-spun filaments. . The Chinese patent application "High-tem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/40D02J13/00D06M10/00
Inventor 任维军亓秀斌李强
Owner SHANDONG ICD HIGH PERFORMANCE FIBRES CO LTD
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