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Artificial neural network based method for controlling online prediction of casting billet quality

An artificial neural network, casting billet technology, applied in the direction of adaptive control, general control system, control/regulation system, etc., can solve the problems of inability to comprehensively evaluate the surface quality of products, quantitative description parameters and limited types of defects, and achieve operation. The effect of simple and guaranteed prediction accuracy

Inactive Publication Date: 2013-02-20
WISDRI ENG & RES INC LTD
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AI Technical Summary

Problems solved by technology

[0005] (1) The detection and judgment based on physical means should include: eddy current testing, optical testing, induction heating testing, electromagnetic ultrasonic testing, etc. The quantitative description parameters and types of defects that can be detected by these methods are very limited, and it is impossible to comprehensively evaluate the product surface quality

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  • Artificial neural network based method for controlling online prediction of casting billet quality
  • Artificial neural network based method for controlling online prediction of casting billet quality
  • Artificial neural network based method for controlling online prediction of casting billet quality

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Embodiment Construction

[0037] The present invention will be further described below in conjunction with the examples, but the present invention is not limited.

[0038] The structure of the three-layer BP neural network model is as follows: figure 1 shown. The structure of the three-layer BP network model is as follows: n input neurons in the input layer represent n main process and equipment parameters that affect quality defects, q hidden neurons in the middle layer or hidden layer, and 1 output neuron in the output layer It represents a certain quality defect level of the research object of slab defect.

[0039] Step 1: First select the predictive model variables and initially build the model:

[0040] Establish a three-layer BP neural network model consisting of input layer, hidden layer, and output layer; the parameters are described as follows:

[0041] Network input variable P k =(x 1 , x 2 ,...,x n ); network target variable T k =y; Hidden layer unit input variable S k =(s 1 ,s 2 ,....

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Abstract

The invention relates to an artificial neural network based method for controlling online prediction of casting billet quality. The method comprises the steps of firstly, choosing prediction model variables and establishing a neural network model; selecting a training sample to study and train an established three-layer back propagation (BP) neural network after the structure of the network model and a target error are determined, and saving a weight and a threshold value after a network output layer error meets requirements; obtaining the trained and verified network model; and using the trained and verified BP neural network model to control the online prediction of intermediate cracks of continuous casting sheet billets. The method uses the classification ability of the neural network, evaluates prediction results of the network model through comparison of prediction values and measured values and guarantees the prediction precision of the model. By the aid of the method, the online automatic prediction of the casting billet quality during continuous casting production can be achieved, and the method is simple to operate, capable of predicting classifications of casting billet quality defects and defect grades and applicable to guiding of onsite production.

Description

technical field [0001] The invention belongs to the technical field of metallurgical automatic control, in particular to a control method for online forecasting of billet quality, which uses artificial neural network technology to predict and forecast billet quality online. Background technique [0002] In recent decades, continuous casting slab hot charging and continuous casting slab continuous rolling technology has made continuous casting the most active research field. The development of these technologies has greatly reduced equipment investment and production costs, and improved product competitiveness. Hot delivery, hot charging, and direct rolling technology have many advantages, but the production line is required to produce defect-free slabs, that is, the surface quality and internal quality of slabs can basically meet the requirements of direct rolling without cleaning. [0003] In the past, the quality of the slab produced by the continuous casting machine was m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B13/04
Inventor 幸伟马春武徐永斌徐海伦陈洪智邵远敬叶理德袁德玉
Owner WISDRI ENG & RES INC LTD
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