This invention relates to the field of
adaptive control technology, specifically disclosing a
tool wear adaptive compensation
system based on multi-dimensional sensor data fusion. It acquires force, vibration, and
acoustic emission signals in real time to obtain a fused feature sequence; extracts the dynamic force gradient and calculates the fractal dimension, decomposing it into long-trend and short-period components to generate a coupled modulation sequence, establishing a nonlinear mapping with two latent states:
tool wear amount and workpiece
hardness; employs a dual-state unscented
Kalman filter to jointly estimate wear amount and
hardness, using a cross-
covariance matrix to decouple their contributions to the sensor signals; calculates dimensional deviations based on wear estimates, and uses
hardness estimates to eliminate hardness fluctuation interference, forming a compensation amount specific to wear, which is then written into the CNC
system. Simultaneously, it monitors
signal changes after compensation to generate confidence levels, and uses feedback to adjust the filter
covariance for iterative optimization. This invention can separate the interference of
material hardness fluctuations on wear
estimation, avoid erroneous compensation, and improve
batch processing accuracy.