Automatic dust removing and oil applying system and working method thereof

An automatic dedusting and oiling technology, applied in the direction of cleaning methods using gas flow, chemical instruments and methods, cleaning methods and utensils, etc., can solve the problems of uneven coating, easy falling off, low production efficiency, etc., and achieve dust removal Unclean, safe and reliable operation, and the effect of reducing potential safety hazards

Active Publication Date: 2013-03-06
WOLONG ELECTRIC GRP CO LTD +1
6 Cites 9 Cited by

AI-Extracted Technical Summary

Problems solved by technology

[0002] After the injection molding of the plastic-enclosed motor stator, there will be a lot of residual BMC plastic compound on the inner wall. During the working process of the plastic-enclosed motor, the residual BMC plastic compound will easily fall off and cause garbage noise; The generated dust needs to be cleaned up. Manual cleaning is generally used now. Manual cleaning often leads to omissions, incomplete cleaning, etc., resulting in quality problems
During dust removal, the inner d...
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Abstract

The invention discloses an automatic dust removing and oil applying system and a working method thereof, and the system and the method relate to a plastic-sealed motor wire stator processing device. Currently, anti-rust oil is generally cleared and applied manually, and the problems of omission, incomplete clearing, not universal application of the anti-rust oil, low production efficiency, poor anti-rust quality and the like easily occur. The automatic dust removing and oil applying system is characterized by comprising a frame body, a dust removing sweeping device, an anti-rust oil applying device, a transportation device and a control device; the dust removing sweeping device comprises a first lifting mechanism, a first rotating mechanism and a sweeping rod; the anti-rust oil applying device comprises an oil storage barrel, a transposition mechanism, a second lifting mechanism, a second rotating mechanism and an oil applying brush; and the transportation device comprises a tooling and a left-and-right moving device. The production efficiency is high, the dust removal is thorough, the applied oil is uniform, and the reliability and stability are good.

Application Domain

Liquid surface applicatorsCleaning using gases +1

Technology Topic

StatorOil storage +1

Image

  • Automatic dust removing and oil applying system and working method thereof
  • Automatic dust removing and oil applying system and working method thereof

Examples

  • Experimental program(1)

Example Embodiment

[0024] The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings of the specification.
[0025] Such as figure 1 , 2 As shown, the present invention includes a frame body 1, a dust-removing and purging device, an anti-rust oiling device, a transportation device, and a control device for controlling the operation of the dust-removing and purging device, the anti-rust oiling device, and the transportation device. The dust removal and purging device includes a first lifting mechanism, a first rotating mechanism connected to the first lifting mechanism, and a purge rod 2 arranged on the rotating mechanism; the anti-rust oiling device includes an oil storage barrel 18, a shifting mechanism, and The second lifting mechanism on the transposition mechanism, the second rotating mechanism connected to the second lifting mechanism, and the oiling brush 3 provided on the second rotating mechanism; the transportation device includes a tool 4 for clamping the workpiece 21, The mobile tool 4 is a left-right moving device that moves left and right. Among them, the first lifting mechanism includes a supporting frame 5, a fixed plate 6, a first cylinder 7, and a moving plate 8. The first rotating mechanism includes a first motor 9; the frame body 1 on the left and right sides of the dust removal and purging device is provided with vertical Support frame 5, the lower end of the support frame 5 is connected to the frame body 1, the upper end of the support frame 5 is connected to a fixing plate 6, the fixing plate 6 is provided with a first cylinder 7, and the cylinder of the first cylinder 7 is connected to the fixing plate 6. The movable rod of a cylinder 7 is vertically arranged downward; the lower end of the movable rod of the first cylinder 7 is connected to a movable plate 8, and the movable plate 8 is provided with a first motor 9, and the rotation of the first motor 9 drives the purge rod 2 to rotate, The action of the first cylinder 7 drives the moving plate 8 and the first motor 9 to rise or fall. A guide rod hole is provided in the middle position of the fixed plate 6, and a guide rod 10 matching the guide rod hole is provided in the middle position of the movable plate 8. The first motor 9 and the first cylinder 7 are respectively connected with the movable plate 8 on both sides of the guide rod 10. Connected, the motor shaft of the first motor 9 is connected to the purge rod 2 through the timing belt wheel 11, the middle of the guide rod 10 is provided with a through hole, and the guide rod 10 at the lower end is rotatably connected to a purge rod 2 through a bearing, the purge rod 2 An axial air passage 12 communicating with the through hole of the guide rod 10 is provided in the middle, and a plurality of air outlets communicating with the air passage 12 are provided at the lower end of the purge rod 2. The transposition mechanism includes a 180-turn cylinder 14. The movable rod of the 180-turn cylinder 14 is arranged vertically upwards. The upper end of the movable rod of the 180-turn cylinder 14 is connected to a rotating plate 15 which is connected to two sets of second lifting mechanisms. The mechanisms are all connected to the second rotating mechanism, and the second lifting mechanism is symmetrically arranged on the rotating plate 15. The second lifting mechanism includes a second cylinder 16 located above the rotating plate 15, and a second motor 17 included in the second rotating mechanism; the movable rod of the second cylinder 16 is vertically fixed on the rotating plate 15 downward, and the second cylinder 16 The cylinder block is fixedly connected to the housing of the second motor 17 through a connecting plate, the motor shaft of the second motor 17 is connected to the oiling brush 3, and the operation of the second cylinder 16 drives the second motor 17 to move the oiling brush 3 up and down. Move; The frame 1 on the side of the cylinder 14 with a 180-turn angle is provided with an oil storage barrel 18, and the oil application brush 3 can extend into the oil storage barrel 18 after moving down. The transportation device includes a third cylinder 19 connected with the tool 4 at its movable end, a mechanically coupled rodless cylinder 20 connected to the cylinder block of the third cylinder 19, the mechanically coupled rodless cylinder 20 is arranged longitudinally, and the mechanically coupled rodless cylinder 20 The movement drives the left and right longitudinal movement of the third cylinder 19.
[0026] In order to prevent dust and remove dust thoroughly, the dust removal and blowing device is equipped with a dust cover 13 and a vacuum cleaner located in the dust cover 13, and the purge rod 2 located under the moving plate 8 is located in the dust cover 13.
[0027] In order to improve work efficiency, the frame body 1 is provided with two sets of symmetrical transportation devices.
[0028] The working steps of an automatic dust removal and oiling system:
[0029] 1) Fix the workpiece 21 to be processed in tool 4;
[0030] 2) The third cylinder 19 moves, and the movable rod extends outward, pushing the tooling 4 into the automatic dust removal station;
[0031] 3) The first cylinder 7 moves, the movable rod of the first cylinder 7 moves down, driving the moving plate 8 down, the first motor 9 and the purge rod 2 move down, and the air outlet of the purge rod 2 is located in the cavity 21 of the workpiece In the air passage 12 of the purge rod 2, air is taken in and discharged from the air outlet. At the same time, the rotation of the first motor 9 drives the purge rod 2 to rotate to clean the workpiece 21 comprehensively. After the cleaning is completed, the first motor 9 stops rotating. One cylinder 7 moves, the movable rod of the first cylinder 7 moves up, the movable rod of the third cylinder 19 retracts, and the tool 4 is moved away from the automatic dust removal station by the third cylinder 19;
[0032] 4) The mechanically coupled rodless cylinder 20 moves to drive the third cylinder 19 to move to the right. When it is in place, the movable rod of the third cylinder 19 extends, and the workpiece 21 enters the oiling station;
[0033] 5) The second cylinder 16 of the first group moves, and the movable rod extends outward to lower the second motor 17 of the same group, so that the oiling brush 3 is located in the workpiece 21, and the operation of the second motor 17 drives the rotation of the oiling brush 3 , The oil application is completed, the second cylinder 16 moves, the movable rod retracts, the second motor 17 of the same group rises, and the oiling brush 3 rises and moves away from the workpiece 21; in this process, the second cylinder 16 of the second group moves , Its piston rod retracts, the second motor 17 of the same group descends, so that the oiling brush 3 connected to the second motor 17 enters the oil in the oil storage tank 18, the second cylinder 16 of the second group acts, and the piston rod Extend, the second motor 17 rises and drives the oiling brush 3 to rise to the set height, the second motor 17 rotates, driving the oiling brush 3 to rotate to control the oil volume of the oiling brush 3; the first group of second cylinders 16 continue to move , Until the oiling brush 3 rises to the outside of the oil storage barrel 18; after the first group has finished applying oil and the second group has finished soaking, the 180-turn cylinder 14 works to exchange the positions of the first group and the second group.
[0034] In order to improve work efficiency, the tooling 4 in the two groups of transport devices alternately enter the same station.
[0035] In this technical solution, the cylinder and the motor are controlled and driven by the control device to automatically complete the dust removal and oiling work on the workpiece 21.

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