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Accelerated failure experimental method for gas pressure regulator and experimental device thereof

A technology of gas pressure regulator and experimental method, which is applied in the direction of measuring device, machine/structural component test, instrument, etc., which can solve the problem of not enough to explain the reliable life of parts, it is impossible to explain the service life, and it is not enough to characterize the reliability of operation, etc. problems, to achieve the effect of high correlation, strengthening influencing factors, and high operational reliability

Active Publication Date: 2013-04-10
NORTH CHINA MUNICIPAL ENG DESIGN & RES INST
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The technical defect of this test is that the reliability of the mechanical transmission of the actuator of the gas pressure regulator at normal temperature has been assessed, but it is not enough to characterize the reliability of the actual operation of the gas pressure regulator under different gas media and different extreme operating temperatures sex
The technical defect of this test is that the static accelerated aging test of corrosion resistance to gas medium is carried out on the weak parts of the gas pressure regulator which are safe to operate, but it is not enough to characterize the non-metallic parts under the stress condition of operating pressure. The actual operating reliability under different extreme operating temperatures cannot represent the operating reliability of the whole gas pressure regulating equipment
Of course, the superheated medium aging test method is also proposed in the relevant industry standards, but its defect is that it can only characterize the static corrosion resistance aging performance of a non-metallic component material of gas equipment, and it is still not enough to explain the reliability of the part under operating conditions. It is impossible to explain the service life of the safe and reliable operation of the overall equipment

Method used

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  • Accelerated failure experimental method for gas pressure regulator and experimental device thereof

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Experimental program
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Effect test

specific experiment approach 1

[0028] 1) Fix the gas pressure regulator 1 under test in the thermostat 2;

[0029] 2) Seal the inlet of the gas pressure regulator under test with a blind plate, and connect the outlet of the gas pressure regulator under test to the inlet and outlet of the experimental system pipe 12 of the experimental device at the same time with a metal hose;

[0030] 3) Use a vacuum pump to evacuate the test piping system and check the airtightness;

[0031]4) After passing the air tightness inspection, open the test gas medium gas tank 7, inject the test medium into the test system through the test gas medium injection port 8, and close the test gas medium injection port when the system pressure reaches the maximum test pressure 8 valves, stop inflation.

[0032] 5) Start the thermostat 2 to run, so that the temperature reaches the preset test temperature and stabilizes for a period of time;

[0033] 6) Turn on the circulating compressor, start the programmable controller 4, and both t...

specific experiment approach 2

[0040] 1) Fix the gas pressure regulator 1 under test in the thermostat 2;

[0041] 2) Connect the metal hose for the inlet and outlet of the gas pressure regulator under test to the inlet and outlet of the experimental system pipe 12 of the experimental device respectively;

[0042] 3) Use a vacuum pump to evacuate the test piping system and check the airtightness;

[0043] 4) After passing the air tightness inspection, open the gas tank 7 for the test gas medium, inject the test medium into the test system through the gas medium injection port 8 for the test, and when the system pressure reaches the closing pressure of the gas pressure regulator 1 under test, Close the valve of the gas medium injection port 8 for the test, and stop the inflation.

[0044] 5) Start the thermostat 2 to run, so that the temperature reaches the preset test temperature and stabilizes for a period of time;

[0045] 6) Turn on the circulating compressor, start the programmable controller 4, and t...

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Abstract

The invention provides an accelerated failure experimental method for a gas pressure regulator and an experimental device used by the experimental method. Through the method of monitoring pressure change of experimental medium on a side of an outlet of the measured gas pressure regulator placed in an environment with preset temperature, the measured gas pressure regulator is driven to carry out start and stop motion according to a control mode until the set experiment number is achieved or the measured gas pressure fails, so the experiment aim of measuring to accelerate failure of the measured gas pressure regulator is achieved. The control mode has two kinds: one kind is that the start and stop of the measured gas pressure regulator are controlled according to preset and fixed time intervals, and the other kind is that the start and the stop of the measured gas pressure regulator are controlled with the requirements of maximum experimental pressure and the minimum experimental pressure are met. The accelerated failure experimental method for the gas pressure regulator and the experimental device used by the experimental method can be based on the number of fixed cycling and reciprocating experiments to compare weakening of static indexes of characteristics of the gas pressure regulator, and can also be based on set index limits to compare the number of fixed cycling and reciprocating experiments. According to experimental data and relevant researches, assessment on operational reliability and life prediction of the gas pressure regulator can be achieved.

Description

Technical field: [0001] The invention belongs to the field of city gas, and relates to an accelerated failure test method and test device of a gas pressure regulator. Background technique: [0002] The gas pressure regulating device is an important network hub in the gas supply system and an important node device that controls the safety of the gas supply in the urban transmission and distribution pipeline network. For this reason, in addition to strengthening maintenance, people pay more attention to the safety and reliability prediction research of product equipment, and the service life prediction is one of the focuses. [0003] The so-called life prediction is to give a relatively clear judgment on the safe operation time or failure expectation of the equipment through the research of the accelerated failure test method and the correlation theory of the equipment. At present, there is still a technical gap in the life prediction of gas pressure regulators in my country....

Claims

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Application Information

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IPC IPC(8): G01M13/00
Inventor 赵自军翟军严荣松陈浩岳明郝冉冉
Owner NORTH CHINA MUNICIPAL ENG DESIGN & RES INST