Unlock instant, AI-driven research and patent intelligence for your innovation.

System monitoring apparatus and control method thereof

A system monitoring and manufacturing system technology, applied in the direction of total factory control, general control system, electrical program control, etc., can solve the problem of reduction target and measured value, undocumented policy matters, undocumented energy reduction policy matters, etc.

Inactive Publication Date: 2013-08-14
ORMON CORP
View PDF3 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] In addition, in the technology described in Patent Document 1, only the reduction target and the actual measurement value are shown, and the policy items for energy reduction are not described.
[0012] In addition, in the technology described in Patent Document 2, the quantity with room for improvement can be evaluated in energy reduction, but policy items for energy reduction are not described here either.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • System monitoring apparatus and control method thereof
  • System monitoring apparatus and control method thereof
  • System monitoring apparatus and control method thereof

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach ］

[0052]

[0053] figure 1 It is a figure which schematically shows an example of the structure of the manufacturing system of this embodiment.

[0054] refer to figure 1 , the manufacturing system includes a reflow furnace 700 , and the air in the reflow furnace 700 is heated by a heater 702 . The controller 100 determines the control content of the heater 702 based on the detection output of the temperature sensor 701 for detecting the temperature in the reflow furnace 700 . Also, the controller 100 controls the output of the heater 702 via the operator 750 .

[0055] In addition, in the present embodiment, the controller 100 is connected to the monitor 111 , and displays the detected temperature input (received) from the temperature sensor 701 on the monitor 111 .

[0056] figure 2 is used to illustrate the figure 1 A diagram of the information content of the manufacturing system prompt.

[0057] The controller 100 of the present embodiment provides information fo...

no. 2 approach ］

[0145]

[0146] Figure 16 It is a diagram schematically showing the functional configuration of the controller 100 of the second embodiment of the system monitoring device of the present invention. In addition, since the hardware structure of the controller 100 of this embodiment can adopt the same hardware structure as that of the first embodiment, detailed description will not be repeated here.

[0147] refer to Figure 16 , the controller 100 of this embodiment except Figure 7 In addition to the controller 100 of the first embodiment shown, a quality risk calculation unit 105 is included. The quality risk calculation unit 105 calculates the predicted value of the status data in the specific period based on the status data in the specific period.

[0148]

[0149] (Predictive value)

[0150]In the present embodiment, the CPU 10 continuously acquires the detection output of the particle sensor 200, and then, for each time point, uses the past state data within a pre...

no. 3 approach ］

[0189] In the first embodiment or the second embodiment described above, the CPU 10 calculates the energy reduction room for a specific period. The energy reduction margin is derived, for example, by calculating an integrated value of detection values ​​when the state data is within the minimum reference range for a specific period, and calculating such detection values ​​and actually detected state data (or, is the cumulative value of the difference between the predicted value of the state data), and the ratio of the latter cumulative value to the former cumulative value is obtained as the energy reduction margin.

[0190] That is, in each embodiment, in each system, the calculated room for energy reduction is a ratio.

[0191]In the present embodiment, the CPU 10 calculates and displays the room for energy reduction for each of the plurality of systems.

[0192] Figure 22 It is a figure which shows the display example of the calculation result of the room for energy reduc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A system monitoring apparatus that provides a guide to reduction of energy consumption in a system, and a method for controlling the system monitoring apparatus. A screen illustrates information on the energy consumption in the production system before an energy saving measure. An upper graph of the screen illustrates a time change of electricity usage of a heater. A lower graph of the screen illustrates a time change of status data of the heater. In the lower graph, a difference between the status data and a lower limit is illustrated as extra energy.

Description

technical field [0001] The present invention relates to a system monitoring device and a control method thereof, particularly to a system monitoring device and a control method thereof for reducing energy consumption in a system for producing products and the like. Background technique [0002] Conventionally, various studies have been conducted on reduction of energy consumption in systems for producing products and the like. [0003] For example, presenting the consumption amount of energy under the current situation, and presenting the consumption amount in this way can improve awareness of reduction. [0004] In addition, Patent Document 1 (Japanese Unexamined Patent Application Publication No. 2008-102708 ) discloses a technology for calculating energy consumption in a short period such as a day based on an energy-saving target value in a long period such as a month and past energy performance values. A baseline (base line) is set for energy consumption, and based on t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG06F1/32G05B23/0216G06F1/26Y02P80/10G06Q50/04G06Q50/06G06Q50/10
Inventor 八竹英纪服部玲子
Owner ORMON CORP