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Small Diameter Diamond Wire Saw Structure and Cutting Method

A diamond wire saw, small diameter technology, applied in stone processing tools, stone processing equipment, manufacturing tools, etc., can solve problems such as affecting the service life of the wire saw and increasing the thickness of the substrate

Active Publication Date: 2016-04-13
XIAMEN ZL DIAMOND TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For small-diameter diamond wire saws, if the method of designing inner tooth grooves is adopted, the thickness of the substrate must be increased, thus affecting the service life of the wire saw

Method used

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  • Small Diameter Diamond Wire Saw Structure and Cutting Method
  • Small Diameter Diamond Wire Saw Structure and Cutting Method
  • Small Diameter Diamond Wire Saw Structure and Cutting Method

Examples

Experimental program
Comparison scheme
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Embodiment

[0028] Example: see Figure 5 to Figure 8 , a small-diameter diamond wire saw, comprising a steel wire rope 2 and diamond beads 1 fixed at equal intervals on it, wherein the outer diameter of the diamond beads 1 is between φ2.5 and φ4.5, and the arrangement density of the beads on the steel wire rope is 46-110 per meter, preferably 48-60 per meter, most preferably 48. The diamond bead 1 of the present invention is by the working layer 12 of cylinder base body 11 and tube peripheral wall, and working layer comprises diamond 121 and metal bond matrix 122, and base body length is 9mm~12mm, and the best is 10mm, and base body tube wall thickness is 0.1-0.8mm, the outer diameter of the steel wire rope matched with the diamond beads is φ1-φ2mm.

[0029] Because, if the bead arrangement density of the small diameter diamond wire saw is the same as the traditional one, then since the distance between each point of the outer circle of the beads and the surface of the rubber-plastic sp...

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Abstract

The invention discloses a small diameter diamond wire saw structure and a cutting method. The outer diameter of every diamond string bead is from 2.5 to 4.5 Phi; the arrangement density of the diamond string beads on a steel wire rope is 46 to 110 per meter; and diamond which is arranged on the diamond string beads can be orderly and uniformly arranged or disorderly and uniformly arranged. During usage, a small diameter diamond wire saw is wound on a left rotary wheel and a right rotary wheel in a closed circular shape through a special designed joint device, cutting stone materials are placed between the left rotary wheel and the right rotary wheel which rotate and simultaneously descend at a constant speed to cut stone materials, the descending speed is 800 to 1500 mm per hour, and the linear speed of the diamond wire saw is 25 to 35 m per second when the stone materials are cut.

Description

technical field [0001] The invention discloses a structure and cutting method of a small-diameter diamond wire saw, which belongs to the technical field of diamond wire saw manufacturing according to the International Patent Classification (IPC), especially refers to a diamond wire saw with a diameter of φ2. There is a small-diameter diamond wire saw with an improved structure that is generally used in the market with a smaller diameter and a higher density of diamond beads per meter. Background technique [0002] As a new type of diamond cutting tool, diamond wire saw is mainly used in non-metal hard and brittle materials such as stone and concrete, especially in the field of stone cutting, such as figure 1 As shown, it is composed of many cylindrical diamond beads 1, which are strung into the steel wire rope 2, and then the rubber and plastic material 4 is wrapped between the beads by injection molding or hot pressing process, so as to fix and isolate, so that the diamond ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D1/22
Inventor 阮克荣韩继成吕永安张华单
Owner XIAMEN ZL DIAMOND TECH CO LTD