Roller ring for rail beam rolling and straightening and manufacturing method thereof

A roller ring and straightening technology, which is applied in the field of straightening roller rings for heavy rail straightening machines and its manufacturing field, can solve the problems of high deformation resistance of rail beams and unbearable deformation resistance, so as to improve strength, reduce procurement costs, Enhanced strength and wear resistance effect

Active Publication Date: 2015-10-28
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The temperature when the rail beam is straightened is generally ≤80°C, but because the material of the rail beam is generally U70~74, the tensile strength of this series of materials is ≥885MPa, and the yield strength is about 450~490Mpa, so the rail during the straightening process The deformation resistance of the beam is large, and the roll ring made of ordinary materials has the disadvantage of being unable to withstand the huge deformation resistance. Therefore, the roll rings for rail beam straightening machines at home and abroad are generally made of alloy forged steel such as 9Cr, 9Cr2, and Cr12MoV. High strength and good toughness

Method used

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  • Roller ring for rail beam rolling and straightening and manufacturing method thereof
  • Roller ring for rail beam rolling and straightening and manufacturing method thereof
  • Roller ring for rail beam rolling and straightening and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0023] A roller ring for rolling and straightening rail beams, the chemical composition and weight percentage of the outer layer are: C1.80%, Si0.90%, Mn0.60%, P0.03%, S0.03%, Cr12 .50%, Ni0.60%, Mo2.50%, V0.80%; the rest is Fe and unavoidable impurities; the chemical composition and weight percentage of the core are: C1.50%, Si1.80%, Mn0.80%, P0.03%, S0.03%, Cr0.30%, the rest is Fe and unavoidable impurities.

[0024] The manufacturing method of the roll ring for rolling and straightening of the rail beam is as follows:

[0025] Firstly, various raw materials of the outer layer and various raw materials of the core are smelted in a 3-ton intermediate frequency furnace into molten steel for the outer layer material and molten steel for the core material, and the melting temperature is 1580°C. When the components of the molten steel of the outer layer material and the molten steel of the core material meet the requirements, the temperature in the intermediate frequency melting...

Embodiment 2~ Embodiment 6

[0030] The manufacturing method of the roller rings for rolling and straightening the middle rail beams of the embodiments 2-6 is the same as that of the embodiment 1, and will not be repeated here. The component contents, manufacturing process parameters, and performance of each embodiment of Embodiments 2 to 6 are shown in the table below.

[0031]

[0032]

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Abstract

The invention discloses a roll ring for rolling and straightening a track beam, and a manufacturing method for the same. The outer layer of the roll ring comprises the following chemical constituents in percentage by weight: 1.60-2.10% of C, 0.40-1.20% of Si, 0.50-1.20% of Mn, not greater than 0.10% of P, not greater than 0.05% of S, 12.0-15.0% of Cr, 0.20-1.20% of Ni, 1.50-3.00% of Mo, and 0.50-1.50% of V; the core part of the roll ring comprises the following chemical constituents in percentage by weight: 1.20-1.60% of C, 1.50-2.00% of Si, 0.50-1.20% of Mn, not greater than 0.10% of P, not greater than 0.05% of S, and not greater than 0.50% of Cr. According to the roll ring and the manufacturing method for the same disclosed by the invention, a process method of centrifugal composite casting is used, and a tempering treatment is performed; the prepared roll ring has the characteristics of being high in wear resistance and high in strength, and is suitable for straightening the track beam of a heavy track.

Description

technical field [0001] The invention relates to a roll ring and a manufacturing method thereof, in particular to a straightening roll ring suitable for section steel, especially a heavy rail straightening machine, and a manufacturing method thereof. Background technique [0002] The straightness of the rail beam is one of the important indicators of the production of the rail beam. The reason is that once the straightness of the rail beam is not good, it will directly lead to severe vibration during the operation of the locomotive, and the force of the rail beam will double, which will not only seriously damage the Rail beams and rolling stock components affect the increase of train speed, and even cause safety accidents such as train derailment and overturning. Therefore, the straightness of the rail beam needs to be corrected during the production process, and the rail beam correction needs to be carried out by rail beam straightening equipment. Among them, the roller str...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/46C22C38/56C22C38/04C22C38/34C22C33/04B22D19/16B22D13/00B21D3/02
Inventor 刘娣朱志磊彭书平白思诺王印泽
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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