Grinding chatter mark detection method for mill roll shaft neck

A detection method and roll shaft technology, applied in the direction of optical testing flaws/defects, can solve the problems of difficult detection, small vibration lines, inconvenient operation, etc., and achieve the effect of accurate detection

Active Publication Date: 2013-10-16
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, there is currently no detection method specifically for the vibration marks on the surface of the roll journal
Under normal circumstances, experienced grinding workers can identify the existence of chatter marks by the reflection of light, but because the depth of the chatter marks on the roll journal is very small, it is difficult to detect most of the chatter marks with the naked eye
Some researchers proposed that the grinding chatter marks of the roll journal can be detected by referring to the detection method of the grinding cha

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Firstly, grind and combine the roll journal. The specific method is: after the roll journal is ground, remove the roll, and at the same time wipe the roll journal, the bracket and the bracket on the roll grinder with a rag, and then Spread the gear oil evenly on the outer surface of the roll journal and the surface of the roll grinder support shoe to support the roll journal, so that the surface of the above parts is evenly covered with a layer of oil film, and the thickness of the butter application is 1 micron; The journal is placed on the support shoe of the roll grinder, and then the roll grinder is turned on to rotate the roll. The speed of the roll grinder is 20 rpm, and the rotation time is 10 minutes.

[0022] After grinding, the roll is removed from the roll grinder, and then the roll journal is visually inspected under natural light. It is observed that there are axial light and dark lines on the surface of the roll journal, and the lines are vibration lines. ...

Embodiment 2

[0026] The difference between this embodiment and embodiment 1 is:

[0027] Spread the gear oil evenly on the outer surface of the roll journal and the surface of the roll grinder support shoe to support the roll journal. The thickness of the butter application is 3 microns, the speed of the roll grinder is 50rpm, and the rotation time is 5min.

[0028] After the research and cooperation, visually inspect the roll journal under natural light, and find that there are strips of light and dark lines on the surface of the roll journal, then the lines are vibration lines, and the roll is a substandard product that needs to be rejected. ; or visually inspect the surface of the support tile under natural light, and find that there are irregular light and dark lines on the surface of the support tile, then the lines are also vibration patterns, and the corresponding rolls are also unqualified products and need to be rejected.

[0029] During inspection: the flashlight is illuminated a...

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PUM

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Abstract

The invention discloses a grinding chatter mark detection method for a mill roll shaft neck. The method comprises the following steps of: cleanly wiping the mill roll shaft neck, a grinding machine bracket and a support pillow, uniformly coating lubricating oil on the outer surface of the shaft neck and the bearing surface of the support pillow, placing mill rolls on a grinding machine, opening the grinding machine, and performing rotary grinding on the shaft neck, wherein the rotation speed is not less than 20rpm, and the rotation time is not less than 5min; visually checking the shaft neck and the support pillow in natural light, removing mill rolls with light and shade patterns on the outer surface of the shaft neck and/or mill rolls for forming light and shade patterns on the bearing surface of the support pillow, and feeding residual mill rolls into the next detection link as middle qualified products; and irradiating the outer surface of the shaft neck with a strong-light flashlight, and visually checking to remove the mill rolls with light and shade patterns on the outer surface of the shaft neck, thus obtaining the mill rolls without the light and shade patterns as final qualified products. According to the detection method disclosed by the invention, chatter marks on the surface of the mill roll shaft neck can be conveniently and accurately detected, and hidden dangers, such as surface scratches on the mill roll shaft neck, can be avoided, so that the surface of the mill roll shaft neck is effectively protected.

Description

technical field [0001] The invention relates to a detection aspect of roll grinding chatter marks, in particular to a method for detecting roll journal grinding chatter marks. Background technique [0002] The roll is the main tool for plastic deformation of (rolled material) metal, and is an important consumable part that determines the efficiency of the rolling mill and the quality of the rolled material. The roll is generally composed of three parts: the roll body, the journal and the roll head. The roll body refers to the middle part of the roll, which is directly in contact with the rolling piece and causes plastic deformation. It is the working part of the roll; the journal is the supporting part of the roll. , the roll is supported on the roll bearing by the journals on both sides of the roll body; the roll head is the part where the roll is connected to the connecting shaft. The roll does not need to have a special roll head, and only a lifting part for changing the...

Claims

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Application Information

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IPC IPC(8): G01N21/88
Inventor 朱庆华王庆军马旭东何彦杰耿立波
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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