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Micro-indentation-based method for testing residual stress of tiny area of tough block material

A bulk material and residual stress technology, applied in the direction of testing material hardness, measuring force, measuring device, etc., can solve the problem of lack of effective measurement methods for ductile bulk materials

Inactive Publication Date: 2013-12-11
XUZHOU UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing residual stress measurement methods are only for brittle materials or thin film materials, and lack effective measurement methods for ductile bulk materials

Method used

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  • Micro-indentation-based method for testing residual stress of tiny area of tough block material
  • Micro-indentation-based method for testing residual stress of tiny area of tough block material
  • Micro-indentation-based method for testing residual stress of tiny area of tough block material

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0034] The preparation method of the metallographic sample is to use electrolytic polishing technology to polish the ductile bulk material to the mirror surface after grinding, and then perform shallow etching.

[0035] Step 2, perform micro-indentation test on the test sample block and the standard sample block to obtain the loading and unloading curve of the test sample block and the loading and unloading curve of the standard sample block, and analyze the loading and unloading curve to obtain the parameters for calculating the residual stress:

[0036] Step 2-1, obtain the indentation parameters of the loading and unloading curve of the test sample block and standard sample block: the load F at the maximum indentation depth m , the maximum pressure depth h m , the plastic deformation part of the indentation h p ;

[0037] Step 2-2, fitting the loading and unloading curve of the test sample, obtaining the material performance characterization reflected by the loading and u...

specific Embodiment 1

[0085] Specific Example 1: The test object is a large plastic deformation aluminum alloy 5052 prepared by the equal-diameter angular extrusion process. The original size of the extrusion sample is 10mm×10mm×60mm, and the center is cut at 10mm×10mm×6mm to complete the indentation method to measure the residual stress. In order to make the surface of the material mirror smooth, to facilitate the micro-indenter to press in to collect data, and to reduce the experimental error, the surface of the test piece needs to be prepared for metallography. First, it is ground with sandpaper, and then polished with electrolytic polishing. The defects affect the experimental results. The sample is shallowly etched to expose the grain boundary, and at the same time reduce the additional residual stress caused by mechanical grinding of the sample, avoid discontinuous defects when selecting test points, and improve the effectiveness of test data. sex. During the test, keep the surface of the sa...

specific Embodiment 2

[0093] Specific embodiment two: the test object is the local plastic deformation hole obtained by the slotted bushing hole extrusion process at room temperature, the material is aluminum alloy 7050, the hole diameter before extrusion is 5.4mm, and the hole diameter after extrusion is 6mm, the maximum plasticity The amount of strain was 11.11%. Due to local extrusion plastic deformation, the pore structure retains a large amount of residual stress. In order to make the surface of the material mirror smooth, it is convenient for the micro-indenter to press in to collect data, and to reduce the experimental error, the surface of the metallographic test piece is ground and polished. First, it is ground with sandpaper, and then polished with electrolytic polishing. Structural defects affect the experimental results, and the sample is shallowly etched to expose the grain boundaries, further reducing the additional residual stress caused by mechanical grinding of the metallographic s...

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Abstract

The invention discloses a micro-indentation-based method for testing residual stress of a tiny area of a tough block material and belongs to the technical field of nondestructively testing the residual stress of the tiny area. The method comprises the following steps: performing micro-indentation experiment on a test sample block and a standard sample block to obtain a loading-unloading curve; according to the loading-unloading curve, obtaining parameters for calculating the residual stress under the combination of a dimensionless function; and analyzing the types of the residual stress according to the loading-unloading curve and calculating the residual stress by virtue of average contact pressure and a residual stress expression. The method is used for testing the residual stress of a tiny area of a tough block material.

Description

technical field [0001] The invention discloses a method for testing residual stress in a small area of ​​a tough block material based on a micro-indentation method, and belongs to the technical field of non-destructive testing of residual stress in a small area. Background technique [0002] With the development needs of aviation, aerospace, and biomedical technology, electromechanical products are developing in the direction of miniaturization, and small-volume materials, devices, and micro-processing methods are developing accordingly. Small-volume bulk materials processed by microfabrication methods or other special processes have a macroscopic volume in the millimeter scale range. Due to the existence of scale effects, they have a different microstructure and residual stress distribution than traditional macroscopic materials after machining. In another case, in industrial applications, the processing technology of local loading of large-volume bulk materials is often us...

Claims

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Application Information

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IPC IPC(8): G01N3/42G01L1/00
Inventor 何敏王启立杨峰张宁王晓溪
Owner XUZHOU UNIV OF TECH
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