Check patentability & draft patents in minutes with Patsnap Eureka AI!

A method for real-time online rapid determination of molten steel carbon in converter steelmaking

A rapid measurement and converter steelmaking technology, which is applied in the field of metallurgy, can solve the problems of long smelting cycle, high detection cost, and inability to judge the carbon of molten steel at any time, so as to avoid the tension of rhythm, reduce the consumption of steel materials, and promote high practicality value effect

Active Publication Date: 2016-02-17
LAIWU IRON & STEEL GRP
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The deficiencies of the methods for detecting molten steel carbon in the above two patent documents are: 1. They are all judgments on the current carbon content of molten steel in the electric furnace steelmaking furnace, which is not applicable to converters; 2. The detection time is long, resulting in a long smelting cycle, which is harmful to molten steel Composition, molten steel quality and ladle life have a serious impact, and at the same time have a negative impact on the tight and fast production organization and increase in production capacity; and the detection cost is high
Its shortcomings: First, the molten steel is scooped out with a sample scoop, or the steel sample taken out with a sampler may not necessarily be representative due to sampling errors or slag problems; During the process, the molten steel is poured on the steel sheet, which is quickly cooled and then sent to the laboratory for testing, or the steel sample taken by the sampler is sent to the laboratory for testing after grinding, which takes a long time and cannot be judged at any time. The third is that when the shift is handed over, the laboratory needs to standardize the steel samples, which will delay the test results of at least a few heats of steel; the fourth is that when the laboratory conducts the test, the result will also cause an error of 0.01-0.02%C; It is to use a sampler to take samples, and it will cost 0.3 yuan / t to go to the laboratory or spectrum room for testing
Based on the above reasons, the current method of detecting carbon in molten steel results in a long smelting cycle, which has a serious impact on the composition of molten steel, the quality of molten steel and the life of the ladle, and has an adverse effect on the tight and fast production organization and the increase in production capacity.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for real-time online rapid determination of molten steel carbon in converter steelmaking
  • A method for real-time online rapid determination of molten steel carbon in converter steelmaking
  • A method for real-time online rapid determination of molten steel carbon in converter steelmaking

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0049]The first steelmaking workshop of Laiwu Iron and Steel Plant, the converter was built in 2012, the furnace age is less than 8000 furnaces, the furnace type is positive, and the slag is good in the whole process. The steelmaking steel grade is HRB400, and the national standard for the carbon content of the finished product is 0.18-0.25%.

[0050] A method for real-time on-line rapid determination of molten steel carbon in converter steelmaking, using a steelmaking mirror (such as figure 1 shown), the steps are as follows:

[0051] (1) When the furnace steel is smelted to the middle and late stage, the observed flame height is above 200cm and below 300cm, the flame is loose, faintly visible through the flame gun body, the flame is white and bright, and the carbon content of molten steel is initially judged to be 0.11-0.15% through the steelmaking mirror. Sampling is carried out to further accurately confirm the carbon content of the end point molten steel.

[0052] (2) S...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a real-time, online and quick measurement method of carbon content in molten steel during converter steelmaking. The method comprises the following steps: during converter steelmaking, observing flame height at a stove mouth through a steelmaking mirror, using a sample scoop to scoop out molten steel, and observing height of jumped sparks in the molten steel to sequentially judge the carbon content in the molten steel. The method provided by the invention is low in cost and high in accuracy, can realize quick detection, can achieve real-time and online measurement of the carbon content in the molten steel with the accuracy rate of more than 99%, is short in measuring time and high in accuracy as compared with a conventional instrument, avoids the problem of unsmooth production pace due to long testing time, and has a relatively high use value in aspects of improving steel grade smelting yield, prolonging service lives of a converter and an oxygen lance, improving quality stability of products, reducing consumption of steel materials and the like.

Description

technical field [0001] The invention relates to the technical field of metallurgy, in particular to a real-time and on-line method for rapidly and accurately measuring molten steel carbon in converter steelmaking. Background technique [0002] In the process of converter steelmaking, it is necessary to quickly and accurately measure the carbon of molten steel when tapping the steel, so as to improve the steel refining rate, converter life, oxygen lance life and product quality stability, and reduce the consumption of steel materials. At present, the competition in the iron and steel industry is fierce, and the smelting of variety steel is more and more valued by various iron and steel enterprises, and the rapid and accurate determination of molten steel carbon in small-scale converter steelmaking is one of the ways to improve the level of fast-paced production and smelting of variety steel. [0003] CN101592651A (CN200910158108.2) A method for measuring the carbon content of...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): G01N31/12
Inventor 王玉春张永青李俊李建平纪瑞东刘纯星王龙龙孙翠华郑春玉赵圣功勾新勇
Owner LAIWU IRON & STEEL GRP
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More