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Ultrafine titanium powder and its preparation method

A technology of titanium powder and titanium sponge, which is applied in the field of ultra-fine titanium powder and its preparation, can solve the problems of low production efficiency and easy introduction of impurities, and achieve the effects of high bonding force, uniform coating thickness and fine grains

Active Publication Date: 2016-05-25
SHANDONG HAO XUAN ELECTRONICS CERAMIC MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (3) Ball milling method: This method is a relatively common method for producing ultrafine metal powder, which has low production efficiency and is easy to introduce impurities

Method used

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  • Ultrafine titanium powder and its preparation method
  • Ultrafine titanium powder and its preparation method
  • Ultrafine titanium powder and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] (1) Select titanium sponge particles with a purity of 99.5%, use a hydrogen reduction furnace, heat to 1200°C, and keep a vacuum of 10 -2 Pa, heat preservation for 4 hours to reduce the titanium particles;

[0039] (2) Physical vapor deposition method: heat the titanium particles obtained in step (1) until the metal titanium is vaporized, the heating temperature is 5000°C, the heating time is 1 hour, and then quenched at 60°C to condense it into spherical titanium metal powder , That is, its D50 is 0.77μm.

[0040] SEM test on ultra-fine titanium powder, see the results figure 1 .

[0041] Further, the ultrafine titanium powder of Example 1 was sprayed on the surface of the carbon steel substrate by plasma spraying to prepare a surface anti-corrosion coating, and the scanning electron microscope in the thickness direction of the coating was as follows: figure 2 ; Then detect the coating performance by means of surface observation, SEM observation, salt water corrosi...

Embodiment 2

[0043] (1) Select titanium sponge particles with a purity of 99.999%, use a hydrogen reduction furnace, heat to 1300°C, and maintain a vacuum of 6.67×10 -2 Pa, heat preservation for 2 hours to reduce the titanium particles;

[0044] (2) Physical vapor deposition method: heat the titanium particles obtained in step (1) until the titanium metal is vaporized, the heating temperature is 5000°C, the heating time is 1.5 hours, and then quenched at 20°C to condense it into spherical titanium metal powder , that is, its D50 is 5.77 μm.

[0045] SEM test on ultra-fine titanium powder, see the results Figure 4 .

[0046] Further, the ultra-fine titanium powder of Example 2 was sprayed on the surface of the carbon steel substrate by plasma spraying to prepare a surface anti-corrosion coating; then the coating performance was detected by means of surface observation, SEM observation, salt water corrosion, etc. The results are shown in the table 1 and Figure 5 .

Embodiment 3

[0048] (1) Select titanium sponge particles with a purity of 99.9%, use a hydrogen reduction furnace, heat to 1400°C, and maintain a vacuum of 1.0×10 -3 Pa, heat preservation for 10 hours to reduce the titanium particles;

[0049] (2) Physical vapor deposition method: heat the titanium particles obtained in step (1) until the titanium metal is vaporized, the heating temperature is 15000 ° C, the heating time is 2 hours, and then quenched at 400 ° C to condense it into spherical titanium metal powder , That is, its D50 is 6.65 μm.

[0050] SEM test on ultra-fine titanium powder, see the results Figure 6 .

[0051] Further, the ultra-fine titanium powder of Example 3 was sprayed on the surface of the carbon steel substrate by plasma spraying to prepare a surface anti-corrosion coating; then the coating performance was detected by means of surface observation, SEM observation, salt water corrosion, etc. The results are shown in the table 1 and Figure 7 .

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Abstract

The invention belongs to the technical field of the preparation of titanium powder, and particularly relates to ultrafine titanium powder and a preparation method thereof. The method comprises the steps of heating sponge titanium particles inn a hydrogen reduction furnace, preserving the heat under the vacuum state, and reducing the titanium particles; heating the obtained titanium particles until the metal titanium is gasified, and condensating the titanium into spheres by suddenly reducing the temperature so as to obtain the ultrafine titanium powder. The oxygen content of the prepared ultrafine titanium powder is 1 to 5000ppm, the purity is 99 to 99.999 percent, the granularity D50 is 0.1 to 5 micrometers, the granularity D97 is 0.1 to 10 micrometers, and the ultrafine titanium powder is in an aspheric shape. An aero-engine blade coating produced by adopting the prepared ultrafine metal titanium powder has the advantages of large binding force, uniformity in thickness, small granularity, compaction, smooth surface, better corrosion resistance and the like. The ultrafine titanium powder has high crystallinity and good sintering property.

Description

technical field [0001] The invention belongs to the technical field of titanium powder preparation, and in particular relates to an ultrafine titanium powder and a preparation method thereof. Background technique [0002] Titanium is a silver-white transition metal characterized by light weight, high strength, metallic luster, and good corrosion resistance (including seawater, aqua regia, and chlorine gas). Because of its stable chemical properties, good high temperature resistance, low temperature resistance, strong acid resistance, strong alkali resistance, high strength and low density, it is known as "space metal". [0003] The general methods of obtaining ultra-fine metal powder in industry are: [0004] (1) Hydrogenation-disproportionation-dehydrogenation method: This method is generally used to produce powders of metals capable of absorbing hydrogen. By absorbing hydrogen at high temperature, the arrangement of lattice particles is disproportionated after the tempera...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/12
Inventor 宋爱谋钟小亮
Owner SHANDONG HAO XUAN ELECTRONICS CERAMIC MATERIALS