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Fault diagnosis method for wind-power gear case

A wind power gearbox and fault diagnosis technology, which is applied in the direction of machine gear/transmission mechanism testing, etc., can solve problems such as failure, dynamic change of component fault characteristics, and increase the difficulty of feature parameter extraction, so as to eliminate interference, simple algorithm, and convenient use Effect

Active Publication Date: 2014-04-09
XI AN JIAOTONG UNIV
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Problems solved by technology

Unstable operating conditions will also cause dynamic changes in component failure characteristics. Sometimes the reflection of operating condition changes in the feature layer is very similar to the changes caused by faults, which increases the difficulty of feature parameter extraction.
Since the signal instability caused by operating conditions violates the stationary assumption of traditional gearbox vibration signal processing methods, some characteristic parameters that are strong in stationary conditions fail in fault diagnosis of wind turbine gearboxes

Method used

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  • Fault diagnosis method for wind-power gear case
  • Fault diagnosis method for wind-power gear case
  • Fault diagnosis method for wind-power gear case

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Embodiment Construction

[0030] The present invention will be further described below in conjunction with the drawings and specific embodiments.

[0031] See figure 1 , The present invention is a method for fault diagnosis of wind power gearbox, including the following steps:

[0032] 1) Use the vibration acceleration sensor and the speed sensor installed on the high-speed shaft of the wind power gearbox to collect the vibration signal and the speed pulse signal during the operation of the wind power gearbox for 1 to 3 months, and obtain the vibration signal and the speed pulse signal through the wind turbine control system Corresponding generator output power;

[0033] 2) Perform order spectrum analysis on the vibration signal and speed pulse signal collected in step 1) to obtain the meshing vibration energy;

[0034] 3) Fit the meshing vibration energy and its corresponding generator output power by the least square method, and obtain the curve of meshing vibration energy changing with generator output powe...

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Abstract

The invention discloses a fault diagnosis method for a wind-power gear case. The fault diagnosis method comprises the following steps: vibration signals and rotating speed pulse signals of the wind-power gear case in operation are acquired, and corresponding power generator output power is also acquired; order time spectrum analysis is performed on the acquired vibration signals and the rotating speed pulse signals so that meshing vibration energy is obtained; the meshing vibration energy and the corresponding power generator output power are fit via a least square method so that a curve of change of the meshing vibration energy along with the power generator output power is obtained; and mean value normalization processing is performed on the real-time meshing vibration energy obtained by utilizing the curve after the order time spectrum analysis is performed on the vibration signals and the rotating speed pulse signals acquired in real time so that the normalized real-time meshing vibration energy is obtained, and fault diagnosis for the wind-power gear case is realized via analyzing the normalized real-time meshing vibration energy. Influence of load change of the wind-power gear box on the vibration signals of the wind-power gear box is weakened so that reliability of fault diagnosis is enhanced.

Description

【Technical Field】 [0001] The invention belongs to the technical field of fault diagnosis of rotating machinery, and particularly relates to a fault diagnosis method for a wind power gearbox. 【Background technique】 [0002] In the past ten years, wind energy has become an important part of the energy system of all countries in the world. Due to the particularity of wind energy, wind turbines are mostly installed in areas with rich wind energy such as Gobi, mountainous areas, and islands. However, these areas have harsh climate conditions and large temperature differences between day and night. Components are extremely prone to failure during operation, causing the unit to shut down and causing huge economic losses. The gearbox is the most critical component for fault monitoring and diagnosis of wind turbines. Whether it can operate safely and efficiently has a direct impact on the reliability of wind turbines. Gearbox fault diagnosis is generally divided into four steps: signal ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/02
Inventor 侯成刚淡丽军田秦
Owner XI AN JIAOTONG UNIV
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