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Wire Rod Online Cold Heading Test Recording Method and System

A recording system and recording method technology, applied in the direction of testing metals, material inspection products, and preparation of test samples, can solve the problems of high false detection rate, time-consuming and labor-intensive, low work efficiency, etc., to ensure reliability and accuracy, The system is simple and reliable, and the effect of improving work efficiency

Inactive Publication Date: 2015-11-04
武汉钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Because cold heading steel has very high requirements on the surface quality of steel, in order to check the surface quality of this type of steel wire rod, the method of pickling the coil sample is usually used for testing, that is, the wire rod sample is directly pickled to make the surface of the sample oxidized After the iron sheet comes off, whether there are defects on the surface of the sample is manually observed. The above method has the following problems: (1) the pickling process will not only pollute the environment, but the residual pickling solution on the surface of the sample will affect human health when judged by the naked eye. It will also cause a great impact; (2) No matter how the standard is limited, manual detection will inevitably have a certain degree of subjectivity, and the rate of missed detection and false detection will be greater; Labels are attached to the samples for recording, which increases the complexity and safety issues of manual operations
So far, the above operations are all done manually, and only one sample can be tested at a time, which is time-consuming, labor-intensive, inefficient, and has potential safety hazards

Method used

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  • Wire Rod Online Cold Heading Test Recording Method and System
  • Wire Rod Online Cold Heading Test Recording Method and System
  • Wire Rod Online Cold Heading Test Recording Method and System

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] see Figure 1-Figure 6 , taking the cold heading steel wire rod of φ5.5mm as an example, the method of the present invention is further explained.

[0053] 1) The 300mm wire rod 11 intercepted from the wire rod production line is sent to the straightening system 1 for straightening, and the straightening system 1 includes a rough leveler and a fine leveler;

[0054] 2) Send the straightened wire rod 11 to the first clamping device 4 through the conveying system 2 (in this embodiment, pinch rollers are used);

[0055] 3) The first clamping device 4 includes a first driving device 4.2 and a first sample holder 4.1, and drives the two U-shaped chucks 4.11 of the first sample holder 4.1 under the drive of the first driving device 5.2 by radial clamping Tighten the wire rod 11;

[0056] 4) After the first sample holder 4.1 clamps the wire rod, the cutting system 3 is started, and the third driving device 3.2 of the cutting system 3 drives the two cutting wheels 3.11 of the...

Embodiment 2

[0063] see Figure 1-Figure 6 , taking the cold heading steel wire rod of φ6.5mm as an example, the method of the present invention is further explained.

[0064] 1) The 300mm wire rod 11 intercepted from the wire rod production line is sent to the straightening system 1 for straightening, and the straightening system 1 includes a rough leveler and a fine leveler;

[0065] 2) Send the straightened wire rod 11 to the first clamping device 4 through the conveying system 2 (in this embodiment, pinch rollers are used);

[0066] 3) The first clamping device 4 includes a first driving device 4.2 and a first sample holder 4.1, and drives the two U-shaped chucks 4.11 of the first sample holder 4.1 under the drive of the first driving device 5.2 by radial clamping Tighten the wire rod 11;

[0067] 4) After the first sample holder 4.1 clamps the wire rod, the cutting system 3 is started, and the third driving device 3.2 of the cutting system 3 drives the two cutting wheels 3.11 of the...

Embodiment 3

[0074] see Figure 1-Figure 6 , taking the cold heading steel wire rod of φ8.5mm as an example, the method of the present invention is further explained.

[0075] 1) The 300mm wire rod 11 intercepted from the wire rod production line is sent to the straightening system 1 for straightening, and the straightening system 1 includes a rough leveler and a fine leveler;

[0076] 2) Send the straightened wire rod 11 to the first clamping device 4 through the conveying system 2 (in this embodiment, pinch rollers are used);

[0077] 3) The first clamping device 4 includes a first driving device 4.2 and a first sample holder 4.1, and drives the two U-shaped chucks 4.11 of the first sample holder 4.1 under the drive of the first driving device 5.2 by radial clamping Tighten the wire rod 11;

[0078] 4) After the first sample holder 4.1 clamps the wire rod, the cutting system 3 is started, and the third driving device 3.2 of the cutting system 3 drives the two cutting wheels 3.11 of the...

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Abstract

The invention relates to an online steel wire rod cold heading test recording method and system, aiming at solving the problems that when an existing steel wire rod meter is detected, manual detection is adopted, so that the production efficiency is low, the safety is poor, and labor and force are consumed. The system comprises a straightening system, a conveying system, a first clamping device, a cutting system, a cold header, a second clamping device and a meter detection device; a steel wire rod cut from a production line is straightened, conveyed, clamped, cut and treated by cold heading and meter detection, so that online steel wire rod cold heading test recording can be realized. The method can completely replace the manual detection, and is simple in technology, safe, reliable, high in efficiency, time-saving, labor-saving and environmentally friendly.

Description

technical field [0001] The invention relates to a test method for wire rods, in particular to an online cold heading test recording method for wire rods and a system thereof. Background technique [0002] Because cold heading steel has very high requirements on the surface quality of steel, in order to check the surface quality of this type of steel wire rod, the method of pickling the coil sample is usually used for testing, that is, the wire rod sample is directly pickled to make the surface of the sample oxidized After the iron sheet comes off, whether there are defects on the surface of the sample is manually observed. The above method has the following problems: (1) the pickling process will not only pollute the environment, but the residual pickling solution on the surface of the sample will affect human health when judged by the naked eye. It will also cause a great impact; (2) No matter how the standard is limited, manual detection will inevitably have a certain degr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N35/00G01N1/28G01N1/04G01N33/20
Inventor 帅习元仇东丽周勇黄静鲁修宇夏艳花刘婳吴超罗国华贾万军刘明辉陶勇
Owner 武汉钢铁有限公司
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