Tray device, assembly line system and material supplementing method

A pallet and equipment technology, applied in the field of assembly line automation of mechanical standard parts, can solve the problems of uncountable standard parts, inconvenient real-time management, resource waste and assembly efficiency, etc., and achieve the effects of real-time monitoring, convenient management, and improved assembly efficiency

Active Publication Date: 2015-04-29
HANGZHOU SUNYARD TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The embodiment of the present invention provides a pallet device, an assembly line system, and a feeding method, which can solve the problems that the standard parts on the assembly line cannot be counted, are inconvenient for real-time management, cause waste of resources and low assembly efficiency

Method used

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  • Tray device, assembly line system and material supplementing method
  • Tray device, assembly line system and material supplementing method
  • Tray device, assembly line system and material supplementing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] figure 1 It is a schematic structural diagram of the tray device provided in this embodiment, which includes: a tray 1, a weight sensor 2, a support plate 3, a data acquisition interface and an MCU microprocessor unit 4, wherein:

[0027] The weight sensor 2 is arranged in the tray 1, and the bottom is in contact with the inner surface of the tray 1;

[0028] The support plate 3 is arranged above the weight sensor 2 and is in contact with the weight sensor 2;

[0029] The MCU microprocessor unit 4 is connected with the weight sensor 2 through the data acquisition interface, and is used to read the weight data of the support plate 3 collected by the weight sensor and all standard parts placed on the support plate 3, and generate according to the weight data Standard parts quantity information, and sent to external equipment. Specifically, the MCU microprocessor unit 4 can be placed in a custom-made cuboid box, and the box is fixedly installed on the outside of the tray...

Embodiment 2

[0037] figure 2 It is a schematic structural diagram of the tray device provided in this embodiment, image 3 with Figure 4 is a schematic perspective view of the tray device provided in this embodiment, Figure 5 It is the three views of the pallet device provided in this embodiment, in which 5a is the main view, 5b is the left view, and 5c is the top view. Such as Figure 2 to Figure 5 As shown, the pallet device includes: pallet 1, weight sensor 2, support plate 3, data acquisition interface, MCU microprocessor unit 4, hook 5 and material box 6, wherein:

[0038] The hook 5 is connected to the tray 1, and is used to hang the tray 1 on the conveyor belt, so that the tray 1 can be better fixed on the conveyor belt; further, the hook 5 is a telescopic structure, preferably a telescoping combination of a dovetail groove and a positioning pin. The structure 10 enables the pallet equipment to be adapted to conveyor belts of different widths by adjusting the retractable stru...

Embodiment 3

[0057] Figure 7 It is a schematic structural diagram of the pallet device provided in this embodiment. As shown in the figure, the pallet device includes: a pallet 1, a weight sensor 2, a support plate 3, a data acquisition interface, an MCU microprocessor unit 4, a hook 5, and a material box 6 , relay 8 and alarm 9, wherein:

[0058] The hook 5 is connected with the pallet 1, and is used to hang the pallet 1 on the conveyor belt, so that the pallet 1 can be better fixed on the conveyor belt; further, the hook 5 is a retractable structure, so that the pallet equipment can be adapted by adjusting the retractable structure Conveyor belts of different widths;

[0059] The weight sensor 2 is arranged in the tray 1, and the bottom is in contact with the inner surface of the tray 1;

[0060] The support plate 3 is arranged above the weight sensor 2 and is in contact with the weight sensor 2;

[0061] The material box 6 is arranged in contact with the support plate 3, and is used...

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Abstract

The embodiment of the invention discloses a tray device, an assembly line system and a material supplementing method. The tray device comprises a tray, a weight sensor, a supporting plate, a data acquiring interface and an MCU microprocessor unit, wherein the weight sensor is arranged in the tray, and the bottom of the weight sensor is in contact with the inner surface of the tray; the supporting plate is arranged above the weight sensor and is in contact with the weight sensor; the MCU microprocessor unit is connected with the weight sensor through the data acquiring interface and used for reading weight data of the supporting plate and all standard components placed on the supporting plate, which is acquired by the weight sensor, the number information of the standard components is generated according to the weight data, and the number information of the standard components is sent to an external device. The tray device provided by the embodiment of the invention can better realize the count of the standard components in the tray on an assembly line, is convenient for monitoring of the number of the standard components in real time, and is convenient for managing of the standard components and the assembly line, so that the cost is reduced, and the assembly efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of assembly line automation of mechanical standard parts, in particular to a pallet device, an assembly line system and a feeding method. Background technique [0002] In the machinery industry, with the continuous improvement of the level of automation, many parts, such as bolts, nuts, rivets, etc., have been standardized, called standard parts, and their structure, size, weight, marking, etc. have been completely standardized. Standard parts not only improve versatility, but also improve production efficiency. Therefore, a large number of mechanical standard parts are usually used in the modern mechanical production and assembly process. [0003] On the assembly line in the prior art, the most commonly used equipment for transporting standard parts is a conveyor belt. Usually, the required standard parts are placed on a pallet of a certain size, and the pallet is fixed on the conveyor belt and is transpor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/042
CPCG05B19/41805
Inventor 季白杨易建军王林蒋灵洁朱嘉忻
Owner HANGZHOU SUNYARD TECH
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