Multiband envelope spectrum array used for rotating machine fault diagnosis

A fault diagnosis and rotating machinery technology, applied in the field of multi-band envelope spectrum array, can solve the problems of large difference in vibration energy, limit the realization of automatic diagnosis program, affect the real-time performance of analysis and diagnosis, achieve high intelligence, overcome manual selection Effect of center frequency and filter bandwidth

Inactive Publication Date: 2015-05-06
NORTH CHINA ELECTRIC POWER UNIV (BAODING) +1
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  • Application Information

AI Technical Summary

Problems solved by technology

However, for a complex mechanical system with multi-level gear transmission, the vibration energy of each level of transmission is quite different, and a large number of gears and bearings lead to more components that may fail, so it is difficult to accurately select the center frequency of narrow-band filtering
If the fault diagnosis of each gear pair is carried out, narrow-band envelope a...

Method used

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  • Multiband envelope spectrum array used for rotating machine fault diagnosis
  • Multiband envelope spectrum array used for rotating machine fault diagnosis
  • Multiband envelope spectrum array used for rotating machine fault diagnosis

Examples

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Embodiment

[0028] (1) Take the wind turbine gearbox with three-stage gear transmission as the implementation object, select two gearboxes of the same type, one is a newly installed unit with no faults, and the other is a faulty unit with a long running time;

[0029] (2) if figure 2 As shown, the acceleration sensor is used to collect the vibration signal of the wind power gearbox. For the vibration signal of the unit without fault and the unit with fault according to figure 1 The steps shown are to draw the multi-band envelope spectrum array respectively. The rotation frequency of the low-speed input shaft of the gearbox is about 0.3 Hz, the rotation frequency of the high-speed output shaft of the gearbox is about 22 Hz, and the rotation frequency of the gear shafts of other stages is between the two between. The characteristic frequency of the rolling bearing fault in the gearbox has the highest value for the high-speed output shaft support bearing, which is generally about 10 times ...

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Abstract

The invention belongs to the field of mechanical device vibration monitoring and fault diagnosis, and particularly relates to a multiband envelope spectrum array used for rotating machine fault diagnosis. Vibration signals of different frequency bands are obtained by conducting multi-narrow-band filtering on a rotating machine vibration signal which is picked up, the envelop demodulation analysis is conducted on the multiple sets of vibration signals of different frequency bands, and envelop spectrums of the multiple sets of signals are obtained and converted into the three-dimensional envelop spectrum array (graph) with vibration frequencies as x-axis coordinates, narrow-band filtering central frequencies as y-axis coordinates and vibration amplitudes as z-axis coordinates. On the basis of the spectrum envelope array, the fault modulation frequency, the fault occurrence part and the fault damage degree of a rotating machine can be rapidly and visually judged, and the intelligent fault diagnosis can be conveniently achieved.

Description

technical field [0001] The invention belongs to the field of vibration monitoring and fault diagnosis of mechanical equipment, and in particular relates to a multi-band envelope spectrum array used for fault diagnosis of rotating machinery. Background technique [0002] During the operation of rotating machinery, fault information usually exists in the vibration signal in the form of modulation, such as gear pitting, broken teeth, fatigue of rolling bearings, shaft bending and other faults. , frequency modulation and other modulation phenomena. The gear vibration is mainly generated by the meshing excitation of the gear pair. The signal contains the meshing frequency and harmonic components of the gears at all levels. When the gear fails, the periodic impact component generated will form a modulation effect in the vibration signal. Sidebands form around the meshing frequency. Use band-pass filter to extract the components near the gear meshing frequency to obtain narrow-ba...

Claims

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Application Information

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IPC IPC(8): G01M13/00G01M13/02
Inventor 柳亦兵姜锐滕伟安宏文辛卫东
Owner NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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