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An integrated hydraulic station based on plc control

A hydraulic station and integrated technology, applied in the direction of manufacturing tools, large fixed members, fluid pressure actuators, etc., can solve problems such as vibration, noise and pressure fluctuations, influence of machine tool machining accuracy, and insufficient resolution, etc., to achieve High pressure output accuracy, small vibration, and improved oil pressure control accuracy

Active Publication Date: 2016-08-31
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide an integrated hydraulic station based on PLC control. The present invention is to overcome the problem that the existing hydraulic station usually uses a three-phase asynchronous motor to drive the oil pump, uses a relief valve to regulate pressure, and uses a pressure gauge The pressure is monitored, so that there are insufficient measurement resolution, and factors such as vibration, noise and pressure fluctuations caused by work, which have a great impact on the machining accuracy of the machine tool.

Method used

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  • An integrated hydraulic station based on plc control
  • An integrated hydraulic station based on plc control

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Experimental program
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Effect test

specific Embodiment approach 1

[0013] Specific implementation mode one: combine figure 1 Describe this embodiment. This embodiment consists of a hydraulic oil tank 1, an oil suction filter 2, a hydraulic oil pump executive assembly 3, a servo driver 4, a touch screen 6, an alarm light 7, a PLC controller 8, an analog input and output module 9, and a 24V Composition of DC power supply 10;

[0014] Hydraulic oil pump executive assembly 3 includes base 3-1, servo motor 3-2, Oldham coupling 3-3, pressure sensor 3-4, oil pump 3-5, accumulator 3-6, temperature sensor 3- 7. The safety valve 3-8; the servo motor 3-2 and the oil pump 3-5 are installed on the base 3-1, and the servo motor 3-2 is connected to the oil pump 3-5 through the Oldham coupling 3-3. Pressure sensor 3-4, accumulator 3-6, temperature sensor 3-7 and safety valve 3-8 are all installed on the output pipeline of oil pump 3-5; the input port of oil pump 3-5 is connected with the output of oil suction filter 2 The port is connected, and the oil suc...

specific Embodiment approach 2

[0017] Specific implementation mode two: combination figure 1 Describe this embodiment, the difference between this embodiment and Embodiment 1 is that the touch screen 6 is provided with flow mode and pressure mode options; when the flow mode is selected, the PLC controller 8 automatically follows the formula Calculate the speed n of the servo motor 3-2, and let the servo motor 3-2 run at a constant speed n. At this time, the product of the displacement and the speed of the oil pump 3-5 is the output flow; at the same time, the PLC controller 8 outputs the oil circuit according to the oil pump 3-5. The pressure change of the oil pump 3-5 judges whether the output oil passage of the oil pump 3-5 is leaked or blocked; when selecting the pressure mode, first input the pressure setting value, and then the PLC controller 8 is based on the pressure signal data collected by the pressure sensor 3-4, and the output pressure and The relationship between the servo motor 3-2 speed: , ...

specific Embodiment approach 3

[0019] Specific implementation mode three: combination figure 2 To illustrate this embodiment, this specific embodiment adds a box body 11 on the basis of the specific embodiment one; the box body 11 is divided into three layers: upper, middle and lower;

[0020] The alarm lamp 7 and the touch screen 6 are all arranged on the upper panel of the box body 11; the servo driver 4, the PLC controller 8, the analog input and output module 9 and the 24V DC power supply 10 are all arranged in the upper layer of the box body 11; 3 is arranged in the middle layer of the box body 11; the hydraulic oil tank 1 and the oil suction filter 2 are both arranged in the lower layer of the box body 11. Other compositions and connections are the same as in the first embodiment.

[0021] This implementation mode is an integrated design, simple and beautiful, and very convenient to operate;

[0022] working principle:

[0023] Before operating the system, first judge the working condition of the ...

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Abstract

The invention relates to the technical field of oil supply of hydraulic bearing elements of a precise machine tool, in particular to an integrated hydraulic station based on PLC control to solve the problems of the insufficient measurement resolution of an existing hydraulic station, vibration, noise, large pressure fluctuation and other factors caused during working, and the large effect on the machining precision of the machine tool. The display and control data input and output end of a PLC is connected with the data input and output end of a touch screen, the data bus end of the PLC is connected with the data bus end of an analog input and output module, the analog output end of the analog input and output module is connected with the control input end of a servo driver, and the output and input control end of the servo driver is connected with the input and output control end of the servo motor. According to the integrated hydraulic station, a pressure closed loop and a speed closed loop are adopted, the pressure output precision of the integrated hydraulic station is high, vibration and noise are small, and the effect on machining of the ultra-precision machine tool is greatly reduced.

Description

technical field [0001] The invention relates to the technical field of oil supply for hydraulic support elements of precision machining machine tools. Background technique [0002] Due to the advantages of high rigidity, small crawling, large load, and high motion precision, hydrostatic guide rails are widely used in precision and ultra-precision processing machine tools; the prerequisite for stable operation of hydrostatic guide rails is the need for a set of hydraulic stations to supply them Oil, the previous hydraulic station usually uses a three-phase asynchronous motor to drive the oil pump, uses a relief valve pressure reducing valve to adjust the pressure, and uses a pressure gauge to monitor the pressure. The resolution of the measurement is insufficient, and the vibration, Factors such as noise and large pressure fluctuations have a great impact on the machining accuracy of the machine tool. In addition, when the vibration frequency is coupled with the hydrostatic g...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F15B21/02F15B21/04F15B20/00B23Q1/01
CPCB23Q1/017F15B1/02F15B19/005F15B20/007F15B21/02F15B21/041F15B2211/20515
Inventor 王波赖志锋丁飞
Owner HARBIN INST OF TECH