Unlock instant, AI-driven research and patent intelligence for your innovation.

Automatic upper and lower coil winding machine with adjustable coil width and precise positioning

A technology of precise positioning and layer winding machine, which is applied in the direction of conveying filamentous materials, thin material handling, transportation and packaging, etc., can solve the problem that the gap between half wires of different diameters cannot be guaranteed, the labor intensity affects the work efficiency, and the width of the wire reel cannot be guaranteed. Adjustment and other problems, to avoid the phenomenon of tooth bumping, simple structure, low processing cost

Active Publication Date: 2017-09-15
河南省西工机电设备有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage is that the labor intensity of the operator is high. Take the welding wire with a diameter of 1.2 and the packaging of 15kg as an example. Generally, a skilled operator can wind about 20 coils in one hour, and lock and loosen the clamp for a total of 40 times. The high labor intensity directly affects the work efficiency, etc.
[0003] There are automatic upper and lower coil layer winding equipment in the foreign market, but there are the following disadvantages: 1. The width of the wire coil cannot be adjusted. When the bottom layer is arranged, the gap between the half wires with different diameters at the outermost edge cannot be guaranteed, which brings difficulties to layer winding.
2. The positioning accuracy in the circumferential direction of the main shaft is not high, which makes it difficult to automatically perforate and bundle when the coil is fully wound.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Automatic upper and lower coil winding machine with adjustable coil width and precise positioning
  • Automatic upper and lower coil winding machine with adjustable coil width and precise positioning
  • Automatic upper and lower coil winding machine with adjustable coil width and precise positioning

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Embodiment 1: as figure 1 , 2 , As shown in 3 and 4, an automatic upper and lower coil layer winding machine with adjustable wire reel width and precise positioning includes an adjustable wire reel width winding reel fixture, a circumferential precise positioning device and an automatic upper and lower reel mechanism.

[0037] The adjustable spool width winding spool fixture includes a winding main shaft 1 , a fixed disk 2 , a winding disk 3 , an adjustable movable disk assembly 4 and a locking bolt 11 . The main shaft head of the right end of the winding main shaft 1 is provided with a threaded hole, the outer surface of the main shaft at this end is provided with an adjustable movable disc assembly 4, and the left end of the winding main shaft 1 is fixedly equipped with a fixed disc 2, and the fixed disc 2 and the adjustable A coiling disc 3 is arranged on the coiling main shaft 1 between the movable disc assemblies 4, and the coiling disc 3 is a kind of plastic disc...

Embodiment 2

[0048] The technical solution described in this embodiment is to use the translation assembly in the technical solution of Example 1 as a cylinder, and the other structures remain unchanged. The axis of the cylinder is parallel to the axis of the winding main shaft. One end is connected with the sliding support. This further simplifies the structure of the device and reduces production costs.

Embodiment 3

[0050] The technical solution described in this embodiment is to use the translation component in the technical solution of Example 1 as a hydraulic cylinder, and the other structures remain unchanged. The axis of the hydraulic cylinder is parallel to the axis of the winding spindle, and one end of the hydraulic cylinder is connected to the bracket. The other end of the hydraulic cylinder is connected with the sliding support.

[0051] In this way, the structure of the device is further simplified, and the motion trajectory and force control are more precise.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

An automatic upper and lower reel layer winding machine with adjustable wire reel width and precise positioning, including an adjustable wire reel width winding reel clamp and an automatic upper and lower reel mechanism, and the adjustable wire reel width The winding reel clamp includes a winding spindle (1) , fixed disc (2), winding disc (3), adjustable movable disc assembly (4) and locking bolt (11); automatic upper and lower disc mechanism includes frame (19), bracket (20), guide rail (31) , sliding support (14), locking motor (16), translation assembly, end gear shaft (24), clamp for adjustable movable disc assembly (4); Accurate positioning and high work efficiency.

Description

technical field [0001] The invention belongs to the field of metal wire packaging equipment, in particular to an automatic upper and lower coil layer winding machine with adjustable wire coil width and precise positioning. Background technique [0002] At present, the locking method of the winding reel of the upper layer winding equipment in the domestic market is mainly by manually tightening the thread to lock. A plastic reel or wire basket for winding is placed between the fixed disc and the movable disc, and the locking bolt is used to lock the reel. The movable disc is fixed on the winding main shaft, and the advantages of this method are reliable fixing and simple structure. The disadvantage is that the labor intensity of the operator is high. Taking the welding wire with a diameter of 1.2 and a package of 15kg as an example, a skilled operator can wind about 20 coils in one hour, and lock and loosen the clamp for a total of 40 times. High labor intensity directly affe...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B65H54/02
Inventor 朱庆德王玉敏韩锦功苗振锁
Owner 河南省西工机电设备有限公司