Electrothermal alloy material with excellent high-temperature resistant grain growth behavior and manufacturing method thereof

A technology of grain growth and electrothermal alloys, which is applied in the field of steel alloy materials, can solve problems such as failure to meet requirements, severe high-temperature oxidation, and short service life, so as to overcome the abnormal growth behavior of high-temperature grains and enhance high-temperature corrosion resistance , Improving the effect of anti-grain growth performance

Inactive Publication Date: 2015-11-11
江苏金达电热电器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the Fe-Cr-Al alloy model KanthalA-1 produced by Swedish KANTHAL company has a service temperature of up to 1400°C, a long service life, very high resistivity and excellent high temperature oxidation resistance, but the grain grows significantly. , long-term use, variability, excessive elongation, short circuit and other serious consequences, and abnormally coarse grains are likely to cause brittle fracture of the heating wire
However, the normal service temperature of 0Cr27Al7Mo2 produced in my country is 1200-1300°C, which is still a certain gap compared with similar foreign products.
When Fe-Cr-Al electric heating alloy is used to manufacture the electric furnace wire of the heating furnace, the main problem is that the high temperature oxidation is serious, it is easy to be partially fused, and the service life is too short
If Ni-Cr alloy is used to replace Fe-Cr-Al alloy, the service temperature is too low to meet the requirements; if refractory metal or non-metallic heating element is used to replace Fe-Cr-Al alloy, the price is too expensive

Method used

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  • Electrothermal alloy material with excellent high-temperature resistant grain growth behavior and manufacturing method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] In this embodiment, the composition and mass percentage of the electrothermal alloy material with excellent resistance to high temperature grain growth behavior are as follows:

[0018] Cr20.22%

[0019] Al5.93%

[0020] Co1.11%

[0021] Zr0.13%

[0022] Rare earth Y0.008%

[0023] Mn0.07%

[0024] Si0.08%

[0025] C0.018%

[0026] N0.0132%

[0027] S0.0051%

[0028] P0.005%

[0029] Fe balance

[0030] Vacuum induction smelting process is adopted, after comprehensive measurement calculation and ingredient smelting, it is cast into shape, and then hot forged, hot rolled, recrystallized heat treatment (1000°C for 5 minutes, air cooling), cold rolled and cold drawn to finally produce the product containing The Co alloy element is an electrothermal alloy material with excellent resistance to grain growth, and the average grain size after 1150°C isothermal treatment for 720 hours is about 303.7 μm, and it is oxidized at 1300°C for 360 hours. Weighs about 3.26mg / c...

Embodiment 2

[0032] In this embodiment, the composition and weight percentage of the electrothermal alloy material with excellent resistance to high temperature grain growth behavior are as follows:

[0033] Cr21.00%

[0034] Al5.56%

[0035] Co2.0%

[0036] Zr0.15%

[0037] Rare earth Y0.014%

[0038] Mn0.09%

[0039] Si0.07%

[0040] C0.020%

[0041] N0.0123%

[0042] S0.0022%

[0043] P0.008%

[0044] Fe balance

[0045] Vacuum induction smelting process is adopted, after comprehensive measurement calculation and ingredient smelting, it is cast into shape, and then hot forged, hot rolled, recrystallized heat treatment (1000°C for 5 minutes, air cooling), cold rolled and cold drawn to finally produce the product containing Co is an electrothermal alloy material with excellent resistance to grain growth, and the average grain size after 720 hours of isothermal treatment at 1150°C is about 368.9 μm, and at the same time, it is oxidized at 1300°C for 360 hours. 6.49mg / cm 2 .

Embodiment 3

[0047] In this embodiment, the electrothermal alloy material does not contain Co element, and the composition and weight percentage of the electrothermal alloy material are as follows:

[0048] Cr21.85%

[0049] Al5.97%

[0050] Zr0.11%

[0051] Rare earth Y0.013%

[0052] Mn0.08%

[0053] Si0.09%

[0054] C0.023%

[0055] N0.0241%

[0056] S0.0034%

[0057] P0.009%

[0058] Fe balance

[0059] Vacuum induction smelting process is adopted, after comprehensive measurement calculation and ingredient smelting, it is cast into shape, then hot forged, hot rolled, recrystallized heat treatment (1000°C for 5 minutes, air cooling), cold rolled and cold drawn to finally produce An electrothermal alloy material containing Co alloying elements, and after isothermal treatment at 1150°C for 720 hours, the average grain size after growth is about 387.2 μm.

[0060] see figure 1As shown, the average grain size of the electrothermal alloy without Co element after isothermal treatme...

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Abstract

The invention discloses an electrothermal alloy material with an excellent high-temperature resistant grain growth behavior and a manufacturing method thereof. The electrothermal alloy material comprises, by mass, not larger than 0.06% of C, 19.5% to 23.5% of Cr, 5.5% to 6.5% of Al, not larger than 0.03% of N, not larger than 0.5% of Si, not larger than 0.5% of Mn, not larger than 0.03% of P, not larger than 0.03% of S, 0.05% to 0.25% of Zr, 0.01% to 0.2% of Y, 0.5% to 2.5% of Co, and the balance Fe and inevitable impurities. A vacuum induction melting process method is adopted, casting molding is performed after melting, and the material is finally manufactured through hot forging, hot rolling, recrystallization heat treatment, cold rolling and cold drawing. By the adoption of the electrothermal alloy material, the abnormal high-temperature grain growth behavior of Fe-Cr-Al alloy is overcome, the oxidation resistance is improved, heat resistance is improved as well, high-temperature corrosion resistance is enhanced, and the comprehensive performance is excellent.

Description

technical field [0001] The invention belongs to the technical field of iron and steel alloy materials, and in particular relates to an electrothermal alloy material and a preparation method thereof. Background technique [0002] Fe-Cr-Al electrothermal alloy is the most widely used electrothermal alloy in my country. It has good heat resistance, high temperature oxidation resistance, large resistivity coefficient, small resistance temperature coefficient, stable power, high service temperature and low price. For decades, my country has used its own resources to develop and establish a Fe-Cr-Al-based electrothermal alloy system, making my country one of the world's major producers of electrothermal alloys and the largest producer of Fe-Cr-Al alloys. Fe-Cr-Al electrothermal alloy is a single-phase alloy based on iron, containing 13-27wt.%Cr, 3.5-7wt.%Al, and the matrix structure has a body-centered cubic structure. Commonly used Fe-Cr-Al alloy standard products include 0Cr25A...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/30C22C33/04
Inventor 倪高金肖学山刘青欢
Owner 江苏金达电热电器有限公司
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