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Plate overlapping straightening process for waved surfaces on two sides of ultra-thin middle-thick plate

A technology of stacking plate straightening and thin gauge, applied in the field of steel rolling, can solve the problems of large unevenness of bearing force, shortened bearing service life, affecting production rhythm, etc., and achieves good straightening effect, effective straightening, and steel plate quality. matching effect

Active Publication Date: 2015-11-25
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Larger bending roll compensation increases the uneven force on the working roll and backup roll bearing of the straightening machine, shortens the service life of the bearing, and even causes the bearing to break, which affects the production rhythm. Therefore, the actual use of the bending roll of the straightening machine The amount of compensation needs to be limited within a certain range, so that the extremely thin and medium-thick plates cannot be effectively straightened by conventional straightening processes

Method used

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  • Plate overlapping straightening process for waved surfaces on two sides of ultra-thin middle-thick plate
  • Plate overlapping straightening process for waved surfaces on two sides of ultra-thin middle-thick plate
  • Plate overlapping straightening process for waved surfaces on two sides of ultra-thin middle-thick plate

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Embodiment Construction

[0018] A 4mm yield strength and 400MPa medium-thick plate double-sided corrugated cold straightening process, the roll diameter and roll distance of the leveler used in this process are 180mm and 240mm respectively. The size of the steel plate is 4×2400×10000mm, the original straightness is about 35mm / 2m, the outer dimension of the stacked plate is 4×2400×10000mm, the width of the middle area in the width direction of the stacked plate is 800mm, and the length of the head and tail is 400mm respectively. After the straightening plate and lining plate are stacked and centered, 8mm, 400MPa and 80% plastic deformation rate are used as the secondary calculation basis in the first pass, and the entrance roll gap is calculated to be -1mm, the exit roll gap is 0mm, and the roll gap After the setting is completed, start the first straightening pass, and lift off the I-shaped liner after the straightening is completed. The second pass uses 4mm, 400MPa and 60% plastic deformation rate as...

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Abstract

The invention discloses a plate overlapping straightening process for waved surfaces on two sides of an ultra-thin middle-thick plate. An I-shaped lining plate is overlapped on the plate to be straightened so as to be straightened together with the plate to be straightened. Tension is generated in the middle area in the width direction of the steel plate in the straightening process. The elastic deformation amount of a middle thick layer of the middle area in the width direction of the steel plate is increased. The waved surfaces on the two sides of the ultra-thin middle-thick plate are effectively straightened. The plate overlapping straightening process includes the steps that the lining plate is manufactured, and the I-shaped liming plate is aligned with the plate to be straightened; a first time of straightening is carried out, and the plastic deformation amount is 80%; a second time of straightening is carried out, and the plastic deformation amount is 80%. According to the plate overlapping straightening process, the -shaped lining plate is overlapped on the plate to be straightened so as to be straightened together with the plate to be straightened, tension is generated in the middle area in the width direction of the steel plate in the straightening process, and the elastic deformation amount of a middle thick layer of the middle area in the width direction of the steel plate is increased. Finally, the waved surfaces on the two sides of the ultra-thin middle-thick plate are effectively straightened.

Description

technical field [0001] The invention belongs to the field of steel rolling, and relates to a laminated plate straightening process with double-sided corrugations of extremely thin and medium-thick plates. Background technique [0002] In order to meet the lightweight design needs of downstream users of steel, medium and heavy plate manufacturers have continuously developed thinner steel plates through technological innovation. Limited by the mechanical equipment and automation control capabilities of the rolling mill, it is difficult to precisely control the convexity of the steel plate as the thickness of the rolled piece decreases, and double-sided waves often appear during the rolling process (such as figure 1 As shown), the shape of this type of curved plate mainly depends on the subsequent cold straightening process for improvement. [0003] If the curved plate cannot be straightened effectively by using flat rollers, it usually uses bending roller compensation to caus...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B15/00B21D1/02
Inventor 安丰辉王道远刘春吴俊平赵显鹏
Owner NANJING IRON & STEEL CO LTD
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