Method for making blister copper from highly magnetic copper oxide slag in one step and kiln for making blister copper

A copper oxide slag, high magnetic technology, applied in the direction of improving process efficiency, can solve the problems of low reduction efficiency of electric furnace, easy formation of frozen layer at the bottom of the furnace, low recovery rate of beneficiation, etc., to reduce the amount of high magnetic copper oxide slag, The effect of facilitating sedimentation and separation and improving the direct yield

Active Publication Date: 2016-07-20
YUNNAN TIN
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main treatment methods in the industry are: beneficiation method after slow cooling of slag, reduction sulfuration and dilution method in subsidence electric furnace, remelting ingredients after water quenching, etc. The disadvantages of these methods are low recovery rate of beneficiation, large copper loss, and low reduction efficiency of electric furnace , The bottom of the furnace is easy to form a frozen layer, high energy consumption, water quenching and remelting bring about increased energy consumption, and a large amount of copper circulation in the system

Method used

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  • Method for making blister copper from highly magnetic copper oxide slag in one step and kiln for making blister copper

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Comparison scheme
Effect test

Embodiment 1

[0016] figure 1 Shown is a schematic diagram of a kiln for carrying out the method of the present invention. The furnace body 1 of the kiln is a cylindrical furnace body that is horizontally installed on the seat ring 2 and can rotate axially. The top of the furnace body is provided with a feed port 3, and the bottom of the furnace body is provided with a tuyere 4 arranged in a straight line. There is a cyclone piece, and the tuyere can be used to switch the injection of compressed oxygen-enriched air and nitrogen. The upper front end of the furnace body is provided with a slag receiving port 5, the rear end of the furnace body is provided with a burner 6, and the upper part of the furnace wall is provided with a blister copper discharge port 7 for discharging blister copper after slag removal. The rotation angle of the cylindrical furnace body 1 is 90°-270°. In actual production, the slag outlet 5 of the furnace body can be connected to the slag outlet 10 of the blowing fur...

Embodiment 2

[0025] Such as figure 1 As shown, the highly magnetic copper oxide slag is discharged from the slag outlet 10 of the top-blown furnace 9 through the chute 8 to the slag outlet 5 of the kiln and enters the furnace body 1. The slag outlet is also the flue gas discharge during the smelting process of the furnace The flue gas is discharged to the environmental protection flue gas treatment system through the discharge port and then sent to the chimney for discharge. Furnace burner 6 can burn diesel oil, heavy oil or natural gas, etc., and use oxygen-enriched combustion to maintain the temperature of the furnace chamber at 1300°C-1320°C, and the high-magnetic copper oxide slag melt at 1250°C-1270°C. High Magnetic Copper Oxide Slag Fe / SiO 2 The ratio is controlled at 1.5 to 1.8 to keep a certain amount of free quartz in the oxidation slag. The copper concentrate bin 12 is pre-installed with 150 tons of copper concentrate with a grade of 20-25% for reducing the oxidation slag. Aft...

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Abstract

The invention discloses a method for preparing crude copper by one step from high magnetic copper oxide slag and a kiln for preparing the crude copper. The method comprises the following steps: molten high magnetic copper oxide slag is discharged into the kiln capable of horizontally rotating for reduction smelting; a fluxing agent is added to adjust a Fe / SiO2 ratio of the high magnetic copper oxide slag as 1.5-1.8; nitrogen is fed to stir the high magnetic copper oxide slag in the reduction smelting process; after mattes being 15-20 weight% of the high magnetic copper oxide slag or copper concentrates being 30-45 weight% of the high magnetic copper oxide slag are fed for smelting reduction, melts in the kiln are removed slag after clarification and separation; then, a wind port is switched to introduce compressed oxygen-enriched air; the kiln rotates for converting the melts in the kiln to oxidize the mattes in the kiln to obtain the crude copper; then, the melts are removed the slag again after settling separation; and finally, the crude copper is discharged. The method can reduce the copper content and the magnetic iron content in the high magnetic copper oxide slag, improves the fluidity of the oxide slag, is convenient for settling separation of copper in the oxide slag, improves the direct yield of smelted copper, reduces the energy consumption in the smelting process, and enhances the yield.

Description

technical field [0001] The method belongs to non-ferrous metallurgy process and equipment technology, and is a method for producing blister copper from high magnetic copper oxide slag in one step and a kiln for producing blister copper. Background technique [0002] At present, the highly magnetic copper oxide slag produced by top blowing furnaces, bottom blowing furnaces or flash converting furnaces has high copper content and high magnetic iron content in slag. The furnace itself does not have the ability to reduce slag or settle and separate, resulting in slag containing copper. A large amount of slag containing copper circulates in the smelting process, which leads to problems such as high energy consumption of copper smelting. Copper matte oxygen-enriched blowing is an intensive smelting process. The copper in the material is strengthened into cuprous oxide, and cuprous oxide has a high solubility in iron slag, and it is easy to form high magnetic copper oxide slag with...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B7/04C22B15/00
CPCY02P10/20
Inventor 蔡兵袁海滨顾鹤林宋兴诚唐都作陈钢刘国辉罗永春
Owner YUNNAN TIN
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