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Ceramic edging wheel for glass edging machine and preparation method thereof

A technology of edge pulling wheel and edge pulling machine is applied in the field of ceramic edge pulling wheel for glass edge pulling machine and its preparation, which can solve the problems of low temperature, large temperature difference of tin bath working conditions, linear speed error of edge pulling wheel, etc. Improve high temperature performance, stable line speed, and be beneficial to production

Active Publication Date: 2017-05-24
HENAN HAICHUAN ELECTRONICS GLASS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The edging wheel made of steel material needs to be cooled by cooling water when the tin bath is under the high temperature condition of 1100 ℃. The temperature difference between the side wheel and the glass strip is relatively large, which causes the local temperature of the glass strip to be too low, which is not conducive to glass forming and glass quality; at the same time, it will also cause a large temperature difference in the working condition of the tin bath, and the temperature at the position of the side pulley is low , it is necessary to supplement the heat, especially when a large number of edge machines are used, generally more than 20 pairs of edge machines are used, especially when producing high-quality special glass (ultra-thin / ultra-thick)
The edge pulley made of graphite does not need to be cooled by cooling water, but the wear of the graphite material and the glass plate is relatively large. Replacement, which will adversely affect the working condition of the tin bath and normal production

Method used

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  • Ceramic edging wheel for glass edging machine and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0021] A preparation method of a ceramic edge wheel for a glass edge puller, comprising the following steps: step 1, by weight percentage, weighing 30% silicon powder, 20% boron powder, 27% particle size of 200 mesh silicon carbide, 15% A ceramic raw material composed of silicon carbide with a particle size of 74-100 microns, 8% silicon carbide with a particle size of 100-120 microns, and 1% sodium carboxymethyl cellulose, and a weight of 12% of the total weight of ceramic raw materials. Ionized water, mix 74~120 micron silicon carbide and half weight sodium carboxymethyl cellulose and stir for 10 minutes, add 200 mesh silicon carbide and continue stirring for 5 minutes, then add boron powder, silicon powder and the remaining carboxymethyl cellulose Sodium, after stirring for 15 minutes, inject it into a mold matching the shape and size of the edge wheel.

[0022] Since both silicon carbide and silicon are barren materials, they have high density and poor suspension, and are p...

Embodiment 2

[0029] A preparation method of a ceramic edge wheel for a glass edge puller, comprising the following steps: Step 1, by weight percentage, weighing 25% silicon powder, 10% boron powder, 30% particle size of 200 mesh silicon carbide, 22% Silicon carbide with a particle size of 74 to 100 microns, 13% silicon carbide with a particle size of 100 to 120 microns, and 0.8% sodium carboxymethyl cellulose are used as ceramic raw materials. Ionized water, mix 74~120 micron silicon carbide and half weight sodium carboxymethyl cellulose and stir for 8 minutes, add 200 mesh silicon carbide and continue stirring for 5 minutes, then add boron powder, silicon powder and the remaining carboxymethyl cellulose Sodium, after stirring for 20 minutes, pour it into a mold that matches the shape and size of the edge wheel, demould after molding, trim the green body, and dry the green body at 110°C until the water content drops below 0.5%, and then put the green body according to the conventional metho...

Embodiment 3

[0033] A preparation method of a ceramic edge wheel for a glass edge pulling machine, comprising the following steps: Step 1, by weight percentage, weighing 28% silicon powder, 15% boron powder, 29% particle size of 200 mesh silicon carbide, 18% Silicon carbide with a particle size of 74 to 100 microns, 10% silicon carbide with a particle size of 100 to 120 microns, and 0.5% sodium carboxymethyl cellulose are ceramic raw materials, and the weight is 11% of the total weight of ceramic raw materials. Ionized water, mix 74~120 micron silicon carbide and half weight sodium carboxymethyl cellulose and stir for 5 minutes, add 200 mesh silicon carbide and continue stirring for 5 minutes, then add boron powder, silicon powder and the remaining carboxymethyl cellulose Sodium, after stirring for 18 minutes, pour it into a mold that matches the shape and size of the edge wheel, demould after molding, trim the green body, and dry the green body at 100°C until the water content drops below ...

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Abstract

The invention relates to a ceramic edge rolling wheel for a glass edge roller and a preparation method thereof. The edge rolling wheel comprises an edge rolling wheel body and wheel teeth which are annularly arranged on the periphery of the edge rolling wheel body, wherein the edge rolling wheel body and wheel teeth are integrally prepared by molding a ceramic raw material by an injection process and subjected to reactive sintering, which is a crystalline mixture containing a glass phase and a SiAlON phase. The ceramic raw material is composed of the following components in percentage by weight: 25-30% of silicon powder, 10-20% of powdered boron, 50-65% of silicon carbide, and sodium carboxymethyl cellulose which accounts for 0.5-1% of the total weight of the silicon powder, powdered boron and silicon carbide powder. The silicon carbide is composed of 200-mesh fine powder and 74-120-micrometer granules, and the 200-mesh granules account for not less than 45% of the total weight of the silicon carbide. The surface roughness of the edge rolling wheel reaches 0.002 micrometer; and the edge rolling wheel can not pollute the glass or react with the glass liquid when being pulled to float on the tin pot liquid surface.

Description

technical field [0001] The invention relates to a head wheel of a glass edging machine, in particular to a ceramic edging wheel for a glass edging machine and a preparation method thereof. Background technique [0002] The float glass edging machine is used in the forming section of the float glass production line. Its function is to rely on the edging wheel at the front end of the edging machine to pull the glass ribbon floating on the liquid surface of the tin bath forward, and adjust the line of the edging wheel to move forward. The speed, the horizontal deflection angle and the plane inclination angle of the edge wheel can achieve the purpose of controlling the thickness of the glass ribbon and stabilizing the width of the glass plate. [0003] Among them, the edge wheel directly contacts the glass liquid, which is the most important mechanical component that affects glass thinning or thickening and glass quality. For a long time, the edging wheels of the float glass ed...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B18/06
Inventor 王永欣陈树谦刘卫红渠波王冰王伟波
Owner HENAN HAICHUAN ELECTRONICS GLASS CO LTD
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