Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for pouring guide plate of cyclone preheater of cement dry-process kiln

A technology of cyclone preheater and pouring method, which is applied in the direction of heat exchanger shell, heat exchange equipment, lighting and heating equipment, etc., can solve the problems of easy monetization, short service life and corrosion of the deflector, and reduce the difficulty of operation. , The effect of improving quality performance and reducing cost

Inactive Publication Date: 2015-12-23
ANHUI WUHU CONCH CONSTR & INSTALLATION ENG
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to overcome the problems that the deflector in the cyclone preheater on the existing cement dry process kiln is easy to liquidate, corrode, and have a short service life in the actual working process, and to provide a high heat resistance and long service life. The pouring method for the deflector of the cyclone preheater of the cement dry process kiln with good drag reduction effect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for pouring guide plate of cyclone preheater of cement dry-process kiln
  • Method for pouring guide plate of cyclone preheater of cement dry-process kiln

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A pouring method for a deflector of a cyclone preheater of a cement dry process kiln, comprising the steps of frame welding, batching, stirring, first pouring, second pouring, third pouring, and shaping;

[0027] Specific steps:

[0028] A. Frame welding: Weld the heat-resistant round steel made of 1Crl8Ni9Ti into a frame with a thickness of 100mm, the height of the frame is 3000mm, and the distance between the heat-resistant round steel and the heat-resistant round steel is set to 150mm. Evenly coated with paraffin wax with a thickness of 5mm;

[0029] B. Ingredients: Mix ultra-high-strength wear-resistant castables with water and fiber (weight ratio: 100:4:7) to make castables. The heat-resistant temperature of castables is ≤1650°C. Under the conditions of 1100°C and 24h The compressive strength ≥ 120MPa, wear resistance ≤ 8;

[0030] C, stirring: the castable is stirred with a powerful mixer, the rotating speed is controlled to be 800r / min, and the stirring time is...

Embodiment 2

[0036] A pouring method for a deflector of a cyclone preheater of a cement dry process kiln, comprising the steps of frame welding, batching, stirring, first pouring, second pouring, third pouring, and shaping;

[0037] Specific steps:

[0038] A. Frame welding: Weld the heat-resistant round steel made of 1Crl8Ni9Ti into a frame with a thickness of 120mm, the height of the frame is 3400mm, and the distance between the heat-resistant round steel and the heat-resistant round steel is set to 165mm. Evenly coated with paraffin wax with a thickness of 3mm;

[0039] B. Ingredients: mix ultra-high-strength wear-resistant castable with water and fiber (100:5.5:9 by weight) to make castable. The compressive strength ≥ 120MPa, wear resistance ≤ 8cc;

[0040] C, stirring: the castable is stirred with a powerful mixer, the speed is controlled to be 1200r / min, and the stirring time is controlled to be 7min;

[0041] D, pouring for the first time: wrap described framework with wooden for...

Embodiment 3

[0046] A pouring method for a deflector of a cyclone preheater of a cement dry process kiln, comprising the steps of frame welding, batching, stirring, first pouring, second pouring, third pouring, and shaping;

[0047] Specific steps:

[0048] A. Frame welding: weld the heat-resistant round steel material of 1Crl8Ni9Ti into a frame with a thickness of 115mm, the height of the frame is 3100mm, and the distance between the heat-resistant round steel and the heat-resistant round steel is set to 200mm. Evenly coated with paraffin wax with a thickness of 10mm;

[0049] B. Ingredients: mix ultra-high-strength wear-resistant castable with water and fiber (100:6:10 by weight) to make a castable. The heat-resistant temperature of the castable is ≤1650°C and the compressive strength is 1200°C× 24h≥150MPa, wear resistance≤9cc;

[0050] C, stirring: the castable is stirred with a powerful mixer, the speed is controlled to be 1300r / min, and the stirring time is controlled to be 8min;

...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Heightaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for pouring a guide plate of a cyclone preheater of a cement dry-process kiln. The method comprises the steps of welding of a framework, material proportioning, stirring, pouring for the first time, pouring for the second time, pouring for the third time, and shaping. According to the method, a traditional guide plate made of a heat-resistant steel plate is replaced by the guide plate made of ultrahigh-strength abrasion-resistant poured materials through pouring, in this way, the manufacturing cost of the guide plate is reduced, the quality performance of the guide plate is improved, and the service life of the guide plat is prolonged; a limited types of auxiliary materials are added in the ultrahigh-strength abrasion-resistant poured materials, in this way, the performance of the ultrahigh-strength abrasion-resistant poured materials is further improved, and thus the quality performance of the guide plate is further improved; by conducting pouring three times, the operation difficulty of pouring of the guide plate is lowered, the strength of the guide plate is improved, and thus the resistance reducing effect of the guide plate is improved.

Description

technical field [0001] The invention relates to a pouring method of a deflector, in particular to a pouring method of a deflector used for a cyclone preheater of a cement dry process kiln. Background technique [0002] The cyclone preheater on the cement dry process kiln can improve the separation efficiency and reduce the resistance loss. In order to avoid the collision and extrusion between the inlet airflow and the return flow of the cyclone preheater, the Adding deflectors can achieve a good drag reduction effect, and the existing deflectors are mostly made of Cr25Ni20Si2 heat-resistant steel plates. / s, the scouring of the dust-laden gas is very large, which will cause the guide plate in the high-temperature corrosive gas to gradually deform and corrode, and the refractory material connected to the guide plate will also be squeezed and cracked due to the deformation of the guide plate, not only The service life of the deflector is shortened, the normal operation of the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B28B1/04B28B1/52F28F9/24
CPCB28B1/045B28B1/52F28F9/24
Inventor 仝超
Owner ANHUI WUHU CONCH CONSTR & INSTALLATION ENG
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2025 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com