Unlock instant, AI-driven research and patent intelligence for your innovation.

A method for preparing green pellets in a rotary hearth furnace containing iron-containing dust

A rotary hearth furnace, dust technology, applied in the direction of furnace, hearth type furnace, furnace type, etc., can solve the problems of poor strength and low green pellet density

Active Publication Date: 2018-01-12
SHANDONG IRON & STEEL CO LTD
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to overcome the problems of low density and poor strength of the obtained green pellets when the existing rotary hearth furnace green pellet preparation process mainly produces iron-containing dust

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for preparing green pellets in a rotary hearth furnace containing iron-containing dust

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0021] like figure 1 As shown, a method for preparing green pellets in a rotary hearth furnace containing iron-containing dust of the present invention may include the following steps in specific practical operations:

[0022] 1) The mixture is evenly and continuously sprinkled on the pelletizing disc of the pelletizing machine through the belt 1, and at the same time, continuously sprays water to humidify to make small pellets with a diameter of 1-5mm;

[0023] 2) The small pellets made in step 1) fall on the belt 2 under the action of inertia, and are transported to the intermediate warehouse;

[0024] 3) The small balls coming out of the intermediate warehouse fall into the ball pressing machine and are pressed into the green balls required for production.

Embodiment 1

[0026] Iron-containing raw materials (iron-containing dust accounts for 40%) and binder (calcium-based bentonite accounting for 5% of the mass of iron-containing raw materials or sodium-based bentonite accounting for 2.5% of the mass of iron-containing raw materials) composed of iron-containing dust and iron ore powder The formed mixture is evenly and continuously sprinkled on the pelletizing disc through the belt 1, and at the same time continuously sprays water to humidify, and makes small balls of 1 mm to 5 mm, and the water content of the small balls is controlled at 7% to 10%. The action falls on the belt 2 and is transported to the intermediate warehouse; the small balls coming out of the intermediate warehouse fall into the ball pressing machine and are pressed into the green balls required for production. The green ball density is increased by 52%, the green ball strength is increased by 44%, and the broken ball rate is reduced by 78%.

Embodiment 2

[0028] Iron-containing raw material (70% of iron-containing dust) and binder (calcium-based bentonite accounting for 10% of the mass of iron-containing raw material or sodium-based bentonite accounting for 5% of the mass of iron-containing raw material) composed of iron-containing dust and iron ore powder The formed mixture is evenly and continuously sprinkled on the pelletizing disc through the belt 1, and at the same time continuously sprays water to humidify, and makes small balls of 1 mm to 5 mm, and the water content of the small balls is controlled at 7% to 10%. The action falls on the belt 2 and is transported to the intermediate warehouse; the small balls coming out of the intermediate warehouse fall into the ball pressing machine and are pressed into the green balls required for production. The density of green balls is increased by 63%, the strength of green balls is increased by 65%, and the rate of broken balls is reduced by 62%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of rotary hearth furnaces, and particularly relates to a method for preparing rotary hearth furnace green balls containing iron-containing dust. The method comprises the following steps: 1) adding an iron-containing raw material composed of iron-containing dust and iron ore powder and a binding agent into a balling plate of a balling machine, and spraying water for humidification to obtain small balls with the diameter of 1-5 mm; 2) conveying the small balls prepared in the step 1) to an intermediate bin; 3) sending the balls out from the intermediate bin into a high-pressure ball pressing machine to press the balls into the rotary hearth furnace green balls. A mixture is prepared into the small balls at first, and the prepared small balls are sent to the high-pressure ball pressing machine to be pressed to obtain the green balls needed in production; the green balls prepared by the process is large in green ball density, high in strength and low in ball breaking rate, and can effectively improve the production rate and the product quality of the rotary hearth furnace.

Description

technical field [0001] The invention belongs to the technical field of rotary hearth furnaces, in particular to a method for preparing green pellets in a rotary hearth furnace containing iron-containing dust. Background technique [0002] As we all know, direct reduction in rotary hearth furnace is the most suitable technology for treating iron-containing dust in the world. Iron-containing dust refers to the dust that comes out of the exhaust gas through the dust collector during the iron and steel production process. It has the characteristics of small particle size, low density, loose and difficult to form balls. Iron-containing dust is used as the main raw material for production, and the pelletizing method is adopted. The green pellets obtained have low density, small diameter, poor strength, high proportion of broken pellets, poor quality of finished pellets, low production efficiency of rotary hearth furnace, and pellets in Problems such as bursting in the rotary hear...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21B13/10C22B1/248
CPCC21B13/105C22B1/2406C22B1/248
Inventor 李建云曾晖张毅
Owner SHANDONG IRON & STEEL CO LTD