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Defect detection method based on visual identification and system

A defect detection and visual recognition technology, applied in image data processing, instrumentation, calculation, etc., can solve problems such as failure to prevent batch defects, damage to printing screens, and decline in effective production capacity, so as to avoid product batch defects and improve efficiency. Productivity, the effect of reducing the requirements of inspection conditions

Active Publication Date: 2016-11-16
SHANGHAI CHENXING ELECTRONICS SCI & TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the Figure 5 ~ Figure 8 Among them, it is impossible to detect the small defects caused by the damage of the printing screen
[0004] The existing process is to use manual visual inspection during the final inspection. This method cannot prevent the batch failure caused by the equipment and production process. A cover plate usually needs to go through as many as 20 printing and printing processes from the transparent substrate to the finished product. Baking, cumulatively takes hours
At present, the single-pass printing capacity of conventional automated screen printing machines is 600-1400 pieces per hour. From the first occurrence of defective products to the final inspection, thousands of defective products may have occurred, resulting in increased production costs and reduced effective production capacity.

Method used

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Embodiment Construction

[0038] In order to make the object, technical solution and advantages of the present invention clearer, various embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that, in each implementation manner of the present invention, many technical details are provided for readers to better understand the present application. However, even without these technical details and various changes and modifications based on the following implementation modes, the technical solution claimed in this application can also be realized.

[0039] The first embodiment of the present invention relates to a defect detection method based on visual recognition. The specific process is as Figure 9 shown.

[0040] Step 301: Get an image.

[0041] Specifically, an image of the panel to be inspected is acquired. In the acquisition process, connect the camera to acquire the image, c...

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Abstract

The invention relates to the defect detection technology field and discloses a defect detection method based on visual identification and a system. The method comprises steps that an image of a to-be-detected panel is acquired; edge detection on the image is carried out, and a target contour is extracted; the target contour is a contour on which defect detection is carried out; a first tangential gray scale gradient is calculated; the first tangential gray scale gradient is a tangential gray scale gradient of a first pixel point on the target contour; the first tangential gray scale gradient is equal to a difference value of a gray scale of a first pixel and a gray scale of a second pixel; the second pixel is adjacent to the first pixel and is before the first pixel on the target contour; according to the first tangential gray scale gradient, whether defect is detected is determined; if the tangential gray scale gradient satisfies a preset defect determination condition, that defect is detected is determined. Through the method, automatic detection on fine defects in a panel printing process is realized, a detection result is objective, and dependence on artificial experience can be avoided.

Description

technical field [0001] The invention relates to the technical field of defect detection, in particular to a defect detection method and system based on visual recognition. Background technique [0002] The production and processing process of glass cover plates for electronic equipment generally includes: cutting, grooving, chamfering, fine carving, flat grinding, cleaning, electroplating / screen printing, lens cleaning, and packaging. In the process of realizing the present invention, the inventor of the present invention finds that there are following problems in the prior art: [0003] At present, most commonly used printing defect inspection methods are based on the edge extraction of the glass cover image, and then analyze the flatness and concave-convex area of ​​the edge contour. For details, please refer to figure 1 , taking a mobile phone panel as an example, figure 1 The image in is based on the real image of the phone panel, figure 2 yes figure 1 An enlarged s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00
CPCG06T7/0004G06T7/0008G06T2207/30164
Inventor 郑勤奋
Owner SHANGHAI CHENXING ELECTRONICS SCI & TECH CO LTD
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