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Alloy material for surfacing

An alloy material and alloy powder technology, applied in welding/cutting medium/material, welding medium, welding equipment, etc., can solve the problems of damage, welding slag mixed into the dark hole of the weld, affecting the welding quality, etc., to improve the bonding performance , reduce the effect of infiltration

Active Publication Date: 2018-06-05
宁波驰迈激光科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Welding material is an important factor to determine the quality of the weld. There is no doubt that the surfacing material is a mixture of pure metal materials and non-metal materials. There is an obvious two-phase layer between the two, and the combination is not good. It is easy to fall off, crack or even be damaged when it is bumped or improperly stored, resulting in defects and affecting welding quality
In addition, in the welding process, high skill is required, otherwise it is very easy for welding slag to mix into the weld seam or even cause structural defects such as dark holes, which will affect the welding quality, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] In this embodiment, the composition of the alloy material for surfacing includes, in parts by weight: 30 parts of mineral powder, 170 parts of alloy powder, 35 parts of silicate, 29.5 parts of calcium carbonate, 5 parts of carbon fiber, 7.2 parts of PTFE and PE mixture (PTFE accounts for 50% of the total mass of the mixture of PTFE and PE), and the mineral powder is a mixture of fluorite powder, cryolite powder, feldspar powder, and ilmenite powder (the particle size of the mineral powder is not more than 5 microns), of which PTFE and PE are low polymer with a degree of polymerization of 80. The microfibers of the PTFE and PE mixture have a "string of pearls" chain ball structure to participate in the combination of the constituent materials to prevent damage. This solution is also applicable to other solutions of the present invention.

Embodiment 2

[0019] In this embodiment, the composition of the alloy material for surfacing includes, in parts by weight: 32 parts of mineral powder, 280 parts of alloy powder, 40 parts of silicate, 28.5 parts of calcium carbonate, 10 parts of carbon fiber, 7.3 parts of PTFE and PE mixture (PTFE accounts for 60% of the total mass of the mixture of PTFE and PE), and the mineral powder is a mixture of cryolite powder, feldspar powder, and ilmenite powder (the particle size of the mineral powder is not more than 6 microns), wherein PTFE and PE are oligomers, The degree of polymerization was 120.

Embodiment 3

[0021] In this embodiment, the composition of the alloy material for surfacing includes, in parts by weight: 34 parts of mineral powder, 220 parts of alloy powder, 33 parts of silicate, 27.5 parts of calcium carbonate, 9 parts of carbon fiber, 6.7 parts of PTFE and PE mixture (PTFE accounts for 70% of the total mass of the mixture of PTFE and PE), and the mineral powder is a mixture of rutile powder, fluorite powder, cryolite powder, feldspar powder, and ilmenite powder (the particle size of the mineral powder is not more than 4 microns), of which PTFE and PE is an oligomer with a degree of polymerization of 90.

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PUM

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Abstract

The invention discloses an alloy material for build up welding. The alloy material for build up welding comprises, by weight, 30 parts to 50 parts of mineral powder, 100 parts to 300 parts of alloy powder, 30 parts to 40 parts of silicate, 25 parts to 30 parts of calcium carbonate, 5 parts to 10 parts of carbon fibers and 6 parts to 8 parts of PTFE and PE mixtures, mineral powder is a mixture of one or several of rutile powder, fluorite powder, cryolite powder, feldspar powder, titanium iron ore powder, PTFE and PE are low polymer, and the degree of polymerization ranges from 80 to 120. According to the scheme, the carbon fibers and the PTFE and PE mixtures are added in the alloy material for build up welding, the alloy material can serve as a passivation carbon source while the strength and the attaching performance of a composition material are improved, and in the welding process, oxidization of the carbon fibers, carbonization of PTFE and PE and scum forming are used for reducing permeation of impurities like oxygen in environment.

Description

technical field [0001] The invention relates to a welding material, in particular to an alloy material for surfacing welding. Background technique [0002] Surfacing welding, as an economical and rapid process method for surface modification of materials, is more and more widely used in the manufacture and repair of parts in various industrial sectors. In order to play the role of the surfacing layer most effectively, it is hoped that the surfacing welding method adopted has a small dilution of the base metal, a high deposition speed and excellent performance of the surfacing layer, that is, high-quality, high-efficiency, low-dilution rate surfacing welding technology. Surfacing materials are mainly added to the weld as filler metal and become the main component of the weld metal. In order to ensure the quality and performance of the weld, there are strict regulations on the content of each metal element in the material, especially for harmful The content of impurities (su...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30
CPCB23K35/3066
Inventor 曲洪钢李振诚
Owner 宁波驰迈激光科技有限公司
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