A fully automatic bandaging device and method suitable for ductile insulating materials

A fully automatic bandaging and insulating material technology, which is applied in coil manufacturing and other directions, can solve the problems that the tension and wrapping rate cannot be effectively controlled, and achieve the effect of meeting the requirements of constant tension and wrapping rate, ensuring product quality and reliable wrapping quality

Active Publication Date: 2018-06-29
CSR ZHUZHOU ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The invention provides a fully automatic bandaging device and method suitable for ductile insulating materials, which can solve the problem that the tension and lapping rate cannot be effectively controlled when bandaging ductile insulating materials

Method used

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  • A fully automatic bandaging device and method suitable for ductile insulating materials
  • A fully automatic bandaging device and method suitable for ductile insulating materials

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Embodiment Construction

[0025] Please refer to figure 1 and figure 2 , a fully automatic bandaging device suitable for ductile insulating materials, including a clamp assembly 1, a moving assembly 2, a wrapping head 3, a frame assembly 4, a follow-up clamping assembly 5 and an enclosure assembly 6 and other main components. The clamp assembly is used to clamp the end of the lead wire and straighten and tighten the lead wire; the wrapping machine head can realize lead wire insulation reciprocating half-fold wrapping; the follower clamping assembly can clamp the lead wire during the wrapping process to prevent the lead wire from swinging. The device is equipped with a constant tension system, a wrapping rate setting control system, and a wrapping thickness (number of layers) measurement and control system, which can reliably achieve constant tension and half-fold wrapping to ensure the wrapping quality.

[0026]The fixture assembly clamps the workpiece, and the wrapping machine head reciprocates arou...

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Abstract

The invention discloses a full-automatic binding device and method suitable for a ductile insulating material. The full-automatic binding device suitable for the ductile insulating material comprises a machine frame assembly, a binding machine head, a movable assembly, a clamp assembly and a servo clamping assembly. The clamp assembly comprises a movable end clamp and a fixed end clamp, the movable end clamp and the binding machine head are installed on the machine frame assembly through the movable assembly, and the servo clamping assembly is installed on the binding machine head. The end of a lead is clamped by the clamp assembly, then the lead is straightened and tensioned, a lead body is fixed, and insulating full-automatic binding of the lead is achieved by means of constant-speed constant-tension rotation of the binding machine head. The device is easy and quick to use, binding quality is reliable, and binding efficiency is high. By means of the device and method, the problem that tension and the folding rate cannot be effectively controlled during binding of the ductile insulating material can be effectively solved, product quality is ensured, and work efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of transformer manufacturing, in particular to the technical field of insulating material wrapping. Background technique [0002] Ductile insulating materials are widely used in the lead insulation wrapping of products such as transformers and motors, and all of them are manual operations. Due to the ductility of this type of insulating material, the tension is uncontrollable during wrapping, and the lapping rate is difficult to meet, the wrapping quality is difficult to control, and the wrapping efficiency is low. [0003] Rail traction transformers continue to develop in the direction of lightweight, miniaturized, integrated structure, large capacity, and high reliability technologies; the development of manufacturing processes for rail traction transformers must continuously meet the needs of new products and new structures. For a long time, the lead wires of track traction transformers have been insulat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/12
CPCH01F41/12
Inventor 蒋作兵贺健张卓罗佳强
Owner CSR ZHUZHOU ELECTRIC CO LTD
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