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Repair mode for circumferential weld in ladle slag line part

A ladle slag line and ring seam technology, which is applied in the field of iron and steel metallurgical ladle lining repair, can solve the problems of slag line brick waste, heavy workload, and troublesome operation, so as to increase the continuous service life and reduce the consumption of refractory materials per ton of steel Effect

Active Publication Date: 2017-01-11
北京利尔高温材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the workload of re-laying is heavy and the operation is troublesome. Since the complete slag line bricks above the ring joint are also removed, the waste of slag line bricks is caused.

Method used

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  • Repair mode for circumferential weld in ladle slag line part
  • Repair mode for circumferential weld in ladle slag line part

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] This embodiment is a steel ladle containing 120t cord. The working lining of the ladle slag line uses high-carbon magnesia carbon bricks. The working lining of the ladle wall is low-carbon magnesia carbon bricks. The length of the slag line brick is 200 and the thickness is 100. The length of the brick is 170, the thickness is 100, the size deviation of the ladle brick is ±1mm, the width of the brickwork allowed is not more than 1mm, and the number of furnaces used in this overhaul package is about 35 furnaces. The refining method is mainly LF, and the ladle is available for minor repairs. It is obvious that there is a deep groove at the slag liquid level, and the other parts are good; the minimum residual thickness allowed for the ring joint h=100mm, the specific repair steps are as follows:

[0041] 1) Measure the residual thickness of the slag line brick and the sealing brick on the upper part of the ladle ≥150mm, and the thickness of the thinnest part of the ring seam h...

Embodiment 2

[0049] This embodiment is a 180t plain carbon steel ladle, high-carbon magnesia-carbon bricks are used for the working lining of the ladle slag line, and the working lining of the ladle wall is aluminum-magnesia carbon bricks. The length of the slag line brick is 230 and the thickness is 100. The length of 200, the thickness of 100, the size deviation of the ladle bricks is ±1mm, the width of the bricks allowed for masonry is not more than 1mm, and the number of furnaces used in this overhaul package is about 40 furnaces, the refining method is mainly based on LF, and the minor repair of the ladle can be obvious It can be seen that there is a deep groove at the slag liquid level, and the other parts are all good; the minimum residual thickness allowed for the annular joint h=120mm, the specific repair steps are as follows:

[0050] 1) Measure the residual thickness of the slag line brick and the sealing brick on the upper part of the ladle ≥150mm, and the thickness of the thinnest...

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Abstract

The invention relates to a repair mode for a circumferential weld in a ladle slag line part. The minimum residual thickness permitted by a circumferential weld is h, the residual thickness of a slag line brick on the upper part of the circumferential weld is greater than or equal to 150mm, and the thinnest part of the circumferential weld is opened and the thickness h1 is measured first; if h1 is greater than or equal to h, smearing repair is adopted; if h1 is smaller than h, repair is performed by adopting a mending method by replacing a damaged part; the mending method by replacing the damaged part comprises the following steps of: S1, removing the part of the circumferential weld, the thickness of which is smaller than h, along the circumferential weld, and in the removing process, setting a plurality of pivot points between upper available bricks and lower available bricks; S2, thoroughly cleaning and smoothly modifying the lower surfaces of the upper available bricks and the upper surfaces of the lower available bricks; S3, performing bricklaying by using repair bricks; S4, closing the circumferential weld; and S5, baking the repaired ladles according to a bake curve which is slightly modified for later use. According to the repair mode provided by the invention, the circumferential weld part is only removed and repaired, so that the integral structure of a ladle refractory material is retained to the maximum extent, and therefore, the consumption of the ladle refractory material of steel per ton is reduced, and the repair mode is energy-saving, low-carbon and environmental-friendly.

Description

Technical field [0001] The invention relates to a repairing technique for the inner lining of a steel metallurgical ladle, in particular to a repairing method for the ring seam at the slag line of the ladle. Background technique [0002] With the continuous improvement of people’s lives, the quality of traditional steel can no longer meet certain use performance. In order to obtain better varieties of steel, it is forced to change the ladle refining technology. Therefore, various out-of-furnace refining methods such as LF, RH, CAS, VOD, etc. Raw. At this stage, the main purpose is to improve the refining efficiency, to achieve optimized combination, complementary functions, and multiple refining methods are superimposed, so higher requirements are put forward for the life of the ladle working lining. At present, the slag line part of the ladle is mainly magnesia-carbon brick, and the wall part is mainly aluminum-magnesium-carbon brick. The problems that arise during the use proc...

Claims

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Application Information

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IPC IPC(8): B22D41/02
CPCB22D41/023
Inventor 刘靖轩朱力舟赵伟刘丽李朝云任林曹仁锋赵现华王次明胡玲军赵传亮滕国强赵冉张盛徐业兴张晗郭钰龙
Owner 北京利尔高温材料股份有限公司
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