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Production process of composite mat

A production process and floor mat technology, applied in the field of composite floor mats, can solve the problems of poor texture anti-slip effect and tactile effect, unclear texture, low production efficiency, etc., and achieve improved tactile effect, low production cost and high production efficiency. Effect

Inactive Publication Date: 2017-02-22
广东富利时实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, the hot-pressing process of the composite floor mat is separated from the embossing process, resulting in numerous processes, energy consumption, and low production efficiency
Moreover, in the prior art, the lines on the surface printing and molding of the composite floor mat are not clear enough, resulting in poor anti-slip effect and tactile effect of the lines.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A production process of a composite floor mat, which comprises the following steps:

[0027] Step 1, prepare the printing film material: the printing film material includes a printing film layer, an adhesion layer, and a pattern layer, and the adhesion layer is arranged between the printing film layer and the pattern layer; Coating the glue layer, and forming a hot-melt film layer on the surface of the glue layer by casting; then using a hot pressing roller to heat-compress the printing film layer, adhesion layer, pattern layer, glue layer, and hot-melt film layer, Prepare printing film;

[0028] Step 2, hot-pressing the printed film material and the foaming material: hot-compressing the printed film material and the foaming material prepared in step 1 by using a hot pressing roller to obtain a composite of the printed film material and the foaming material; In the embodiment, the temperature of the hot pressing roller is set to 140° C.; in this embodiment, the tempera...

Embodiment 2

[0033] A production process of a composite floor mat, which comprises the following steps:

[0034] Step 1, prepare the printing film material: the printing film material includes a printing film layer, an adhesion layer, and a pattern layer, and the adhesion layer is arranged between the printing film layer and the pattern layer; Coating the glue layer, and forming a hot-melt film layer on the surface of the glue layer by casting; then using a hot pressing roller to heat-compress the printing film layer, adhesion layer, pattern layer, glue layer, and hot-melt film layer, Prepare printing film;

[0035] Step 2, hot-pressing the printed film material and the foaming material: hot-compressing the printed film material and the foaming material prepared in step 1 by using a hot pressing roller to obtain a composite of the printed film material and the foaming material; In the embodiment, the temperature of the hot pressing roller is set to 120°C; in this embodiment, the temperatu...

Embodiment 3

[0040] A production process of a composite floor mat, which comprises the following steps:

[0041] Step 1, prepare the printing film material: the printing film material includes a printing film layer, an adhesion layer, and a pattern layer, and the adhesion layer is arranged between the printing film layer and the pattern layer; Coating the glue layer, and forming a hot-melt film layer on the surface of the glue layer by casting; then using a hot pressing roller to heat-compress the printing film layer, adhesion layer, pattern layer, glue layer, and hot-melt film layer, Prepare printing film;

[0042] Step 2, hot-pressing the printed film material and the foaming material: hot-compressing the printed film material and the foaming material prepared in step 1 by using a hot pressing roller to obtain a composite of the printed film material and the foaming material; In the embodiment, the temperature of the hot pressing roller is set to 160°C; in this embodiment, the temperatu...

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PUM

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Abstract

The invention relates to the technical field of composite mats, in particular to a production process of the composite mat. The production process comprises steps as follows: step one, preparing a printing film material; step 2, performing hot pressing on the printing film material and a foam material: the printing film material and the foam material are subjected to hot pressing composition by a hot pressing roller, and a composite of the printing film material and the foam material is prepared; step three, performing cold pressing for forming grain: the composite of the printing film material and the foam material is introduced into a cold pressing roller, grain is arranged on the surface of the cold pressing roller, and upper and lower surfaces of the composite of the printing film material and the foam material are subjected to grain pressing and grain forming by the cold pressing roller. According to the production process of the composite mat, the composite of the printing film material and the foam material can be introduced into the cold pressing roller immediately for grain pressing and grain forming after being softened by the hot pressing roller, so that the printed and formed grain is quite clear, and the anti-slip function and the touch effect of the composite mat are further improved. The production process of the composite mat has the advantages of low energy consumption, simple process and high production efficiency.

Description

technical field [0001] The invention relates to the technical field of composite floor mats, in particular to a production process of composite floor mats. Background technique [0002] At present, composite floor mats are widely used in outdoor play, for children's study and entertainment. Composite floor mats have become more and more commonly used items in people's home life, bringing great convenience to people's study and life. Existing floor mats are generally made of plastic foam. In order to enhance its aesthetics, it is often necessary to print exquisite patterns on its surface. Therefore, composite floor mats generally include a foam material layer and a surface printing film. [0003] The process of producing composite floor mats in the prior art is to use hot pressing technology to press the foam material layer and the surface printing film to form a composite floor mat. In the subsequent process, in order to increase the functionality of the composite floor mat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/10B32B37/06
CPCB32B37/10B32B37/06
Inventor 林彬
Owner 广东富利时实业有限公司