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Extrusion device and preparation method of zirconium vacuum self-consumable smelting electrode

A vacuum consumable smelting and extrusion device technology, applied in the direction of metal extrusion, metal extrusion dies, manufacturing tools, etc., can solve the problems of inclusions, high cost, high-quality zirconium consumable electrode products, and reduce the labor intensity of workers , avoid gas pollution, omit the effect of welding process

Active Publication Date: 2018-10-12
新疆湘润新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide an extruding device for zirconium consumable smelting electrodes in vacuum, which solves the problem of electrode contamination due to the welding process and high and low density of zirconium consumable electrode products during the preparation process of zirconium consumable electrodes. Inclusions, low electrode density and high cost and low efficiency

Method used

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  • Extrusion device and preparation method of zirconium vacuum self-consumable smelting electrode
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  • Extrusion device and preparation method of zirconium vacuum self-consumable smelting electrode

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preparation example Construction

[0031] A method for preparing a zirconium vacuum consumable smelting electrode, characterized in that it comprises the following steps:

[0032] Step 1, cleaning the mold a11 and the mold b12, and connecting the round cake-shaped extrusion gasket 7 with protrusions distributed at one end to the extrusion rod 6;

[0033] Step 2, placing a plug matching it in the mold b12;

[0034] Step 3: Weigh 100-180kg of the zirconium sponge raw material, and slowly pour it into the mold a11 cleaned in step 1, wherein the zirconium sponge raw material has a particle size of 0.83-25.4mm and a density of 2.2-2.7g / cm 3 ;

[0035] Step 4, under the action of the slider 9 and the mold base 8, the extrusion gasket 7 in the step 1 is in contact with the sponge zirconium raw material in the step 3, and stops when it is completely extruded into the mold b12, and the extrusion Gasket 7 is separated from the zirconium sponge raw material;

[0036] Step 5, slowly pour the sponge zirconium raw materia...

Embodiment 1

[0039] The raw materials are selected with a particle size of 0.83-25.4mm and a density of 2.3g / cm 3 zirconium sponge

[0040] The inner diameters of the through hole 1 and the discharge guide cylinder 3 are both 450mm.

[0041] Clean up mold a11 and mold b12, and connect the round cake-shaped extrusion gasket 7 with protrusions on one end to the extrusion rod 6; place a plug that matches it in mold b12, weigh 100 kg of sponge zirconium raw material, and slowly Pour into the cleaned mold a11; under the action of the slider 9 and the mold base 8, the extrusion gasket 7 is in contact with the sponge zirconium raw material, and stops when it is completely squeezed into the mold b12, and the extrusion gasket 7 Separate from the sponge zirconium raw material; repeat the filling 20 times, replace the extrusion gasket 7 with a round cake-shaped extrusion gasket 7, place the plug in the mold b12 to continue extrusion, and pass through the through hole 1 and the discharge guide cylind...

Embodiment 2

[0044] The raw material is zirconium sponge with a particle size of 0.83-25.4mm and a density of 2.3g / cm.

[0045] The inner diameters of the through hole 1 and the discharge guide cylinder 3 are both 550mm.

[0046]Clean up the mold a11 and mold b12, and connect the round cake-shaped extrusion gasket 7 with protrusions on one end to the extrusion rod 6; place a plug that matches it in the mold b12, weigh 150 kg of the sponge zirconium raw material, and slowly Pour into the cleaned mold a11; under the action of the slider 9 and the mold base 8, the extrusion gasket 7 is in contact with the sponge zirconium raw material, and stops when it is completely squeezed into the mold b12, and the extrusion gasket 7 Separate from the sponge zirconium raw material; repeat the filling 40 times, replace the extrusion gasket 7 with a round cake-shaped extrusion gasket 7, place the plug in the mold b12 to continue extrusion, and pass through the through hole 1 and the discharge guide cylinder...

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Abstract

The invention discloses an extrusion device for a zirconium vacuum self-consuming smelting electrode. The extrusion device comprises a worktable with a through hole. A discharging guide cylinder is connected to one side of the worktable. The other side of the worktable is sequentially connected with an extrusion cylinder and a feeding guide cylinder. An extrusion rod is arranged in the feeding guide cylinder. One end of the extrusion rod is connected with an extrusion gasket, and the other end of the extrusion rod is sequentially connected with a die seat and a sliding block. The inner wall of the extrusion sleeve is connected with an inner sleeve in a sleeving manner, and the inner wall of the inner sleeve is connected with an extrusion die in a sleeving manner. The extrusion gasket is located at the end close to the feeding guide cylinder, and the die seat and the sliding block are fixedly connected through bolts. According to the extrusion device for the zirconium vacuum self-consuming smelting electrode, the high-density integral non-welding electrode with the specified size is obtained, the assembly welding process of the electrode is omitted, and gas pollution is avoided; and the production efficiency is improved, the production cost is saved, the labor intensity of workers is lowered, and very high practical value is achieved.

Description

technical field [0001] The invention belongs to the technical field of production and processing of zirconium products, and in particular relates to an extrusion device for a zirconium vacuum self-consumable melting electrode, and also relates to a preparation method of a zirconium vacuum self-consumable melting electrode. Background technique [0002] Zirconium is a rare metal with amazing corrosion resistance, extremely high melting point, ultra-high hardness and strength, and is widely used in aerospace, military, nuclear reaction, and atomic energy fields. The melting point of zirconium is above 1800 degrees, and the melting point of zirconium dioxide is as high as above 2700 degrees. Therefore, as an aerospace material, zirconium is much superior to titanium in all aspects of performance. [0003] Consumable electrodes are required for vacuum melting of zirconium and zirconium alloys. The existing zirconium consumable electrode preparation method is to use an electrode...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21C23/21B21C25/02B21C26/00
CPCB21C23/21B21C25/02B21C26/00
Inventor 张晋叶红川李麦海邓宏乔恩利王红玲
Owner 新疆湘润新材料科技有限公司