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Extrusion device of titanium and titanium alloy vacuum consumable electrode and preparation method of titanium and titanium alloy vacuum consumable electrode

A vacuum consumable electrode and extrusion device technology, which is applied in the preparation of titanium and titanium alloy vacuum consumable electrodes, and in the field of extrusion devices for titanium and titanium alloy vacuum consumable electrodes, can solve low-density, electrode products High, electrode pollution and other problems, to achieve the effect of overcoming electrode pollution, reducing labor intensity, and saving production costs

Active Publication Date: 2017-05-31
新疆湘润新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The purpose of the present invention is to provide a extrusion device for titanium and titanium alloy vacuum consumable electrodes, which solves the problem of electrode contamination caused by welding procedures in the preparation process of existing titanium and titanium alloy vacuum consumable electrodes, and the electrode products There are problems of high and low density inclusions, low electrode density and high cost and low efficiency

Method used

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  • Extrusion device of titanium and titanium alloy vacuum consumable electrode and preparation method of titanium and titanium alloy vacuum consumable electrode
  • Extrusion device of titanium and titanium alloy vacuum consumable electrode and preparation method of titanium and titanium alloy vacuum consumable electrode
  • Extrusion device of titanium and titanium alloy vacuum consumable electrode and preparation method of titanium and titanium alloy vacuum consumable electrode

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preparation example Construction

[0030] A method for preparing a vacuum consumable electrode of titanium and titanium alloy, which is characterized in that it comprises the following steps:

[0031] Step 1. Clean the mold a11 and mold b12, and place a plug that matches with the mold b12 on the inner wall of the mold b12;

[0032] Step 2. Weigh 100-150 kg of raw materials, and slowly pour them into the mold a11 cleaned in step 1, where the raw materials are sponge titanium or titanium alloy;

[0033] Step 3, such as figure 2 As shown, the squeezed squeegee 7 with protrusions is connected to the squeeze rod 6. Under the action of the slider 9 and the mold base 8, the squeeze shim 7 is in contact with the raw material in step 2. , The disc-shaped squeeze gasket 7 with protrusions increases the contact area between the two consecutive feeding and squeezing electrodes when the electrode is squeezed, so that it can bite each other and increase the strength of the electrode;

[0034] Step 4. Extruding the gasket 7 and the ...

Embodiment 1

[0039] The raw material is titanium sponge with a grain size of 0.83~25.4mm. The inner diameter of the through hole 1 and the discharge guide cylinder 3 are both 650mm.

[0040] Clean the mold a11 and mold b12, and place a matching plug on the inner wall of the mold b12; slowly pour the accurately weighed 150kg titanium sponge into the processed mold a11, and use the disc-shaped extrusion gasket 7 with protrusions. , Under the action of the slider 9 and the die base 8, the sponge titanium is extruded and pushed into the die b12; the material is repeatedly charged and extruded a total of 40 times, and the final extruding is formed by using a disc-shaped extruded gasket 7 Flat electrode ends, and finally put the plug on the inner wall of the mold b12 to extrude the last part of the consumable electrode, and the semi-continuous extrusion operation of the consumable electrode ends.

[0041] The prepared titanium consumable electrode has a specification of Φ650mm×4900mm and a density of...

Embodiment 2

[0043] The raw materials are grade 0 sponge titanium with a particle size of 3.0-12.7mm, AlV55 master alloy with a particle size of 1-6mm, and aluminum beans with a Φ8-13mm aluminum content greater than 99.8%; the inner diameters of the through hole 1 and the discharge guide cylinder 3 are both 450mm . .

[0044] Clean mold a11 and mold b12, and place a matching plug on the inner wall of mold b12; slowly pour a total of 100kg of titanium alloy raw materials into the processed mold a11 after accurately weighing according to the proportion, and use a round cake with protrusions on one end. Pressing washer 7, under the action of slider 9 and die seat 8, push the sponge titanium into the die b12; repeatedly charging and squeezing a total of 33 times, the last time the extrusion is a round cake 7 Make it to form a flat electrode end, and finally put the plug on the inner wall of the mold b12 to extrude the last part of the consumable electrode, and the semi-continuous extrusion opera...

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Abstract

The invention discloses a preparation method of a titanium and titanium alloy vacuum consumable electrode. The preparation method comprises the following steps: cleaning a mold a and a mold b, and placing a plug matched with the mold b on the inner wall of the mold b; slowly pouring an accurately weighed sponge titanium or titanium alloy raw material into the treated mold a, extruding and pushing the raw material into the mold b by using an extrusion gasket with bulges at one end, extruding the raw material by using a cake-shaped extrusion gasket for a last time so as to form a flat tail end of the electrode, and extruding the plug on the inner wall of the mold b, and extruding, thereby forming a last part of the consumable electrode. By adopting the preparation method, the problems that an electrode can be easily polluted and an electrode product has high and low densities and thus the density is reduced when a conventional welding procedure is implemented can be solved, the extrusion density can be 3.5-3.8gcm<3>, the production efficiency can be improved, the production cost can be lowered, the working intensity of operators can be alleviated, and very good practical values can be made.

Description

Technical field [0001] The invention belongs to the technical field of production and processing of titanium and titanium alloy products, and specifically relates to an extrusion device for titanium and titanium alloy vacuum consumable electrodes, and the invention also relates to a method for preparing titanium and titanium alloy vacuum consumable electrodes. Background technique [0002] Titanium and titanium alloys have excellent comprehensive properties such as low density, high specific strength, corrosion resistance, high temperature resistance, non-magnetic, biocompatibility, etc., and are widely used in aviation, aerospace, ships, weapons, petroleum, chemical, medical and other fields. [0003] When vacuum melting of titanium and titanium alloys, consumable electrodes are required. The existing preparation method of titanium and titanium alloy consumable electrodes is to use an electrode press to press sponge titanium or titanium alloy into sector-shaped, semi-circular, cir...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/20C22B9/21C22B34/12
CPCB22F3/20C22B9/20C22B34/1295
Inventor 张晋叶红川李麦海邓宏乔恩利王红玲
Owner 新疆湘润新材料科技有限公司