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Extrusion device and preparation method of titanium and titanium alloy vacuum consumable electrode

A vacuum consumable electrode and extrusion device technology, which is applied in the preparation of titanium and titanium alloy vacuum consumable electrodes, and in the field of extrusion devices for titanium and titanium alloy vacuum consumable electrodes, can solve low-density, electrode products High, electrode pollution and other problems, to achieve the effect of overcoming electrode pollution, reducing labor intensity, and saving production costs

Active Publication Date: 2019-05-14
新疆湘润新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a extrusion device for titanium and titanium alloy vacuum consumable electrodes, which solves the problem of electrode contamination caused by welding procedures in the preparation process of existing titanium and titanium alloy vacuum consumable electrodes, and the electrode products There are problems of high and low density inclusions, low electrode density and high cost and low efficiency

Method used

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  • Extrusion device and preparation method of titanium and titanium alloy vacuum consumable electrode
  • Extrusion device and preparation method of titanium and titanium alloy vacuum consumable electrode
  • Extrusion device and preparation method of titanium and titanium alloy vacuum consumable electrode

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preparation example Construction

[0030] A method for preparing a titanium and titanium alloy vacuum consumable electrode, characterized in that it comprises the following steps:

[0031] Step 1, cleaning the mold a11 and the mold b12, and placing a plug matching it on the inner wall of the mold b12;

[0032] Step 2, weighing 100-150 kg of raw material, and slowly pouring it into the mold a11 cleaned in step 1, wherein the raw material is titanium sponge or titanium alloy;

[0033] Step 3, such as figure 2 As shown, the circular cake-shaped extrusion gasket 7 distributed with protrusions is connected to the extrusion rod 6, and under the action of the slider 9 and the mold base 8, the extrusion gasket 7 is in contact with the raw material in step 2 , the disc-shaped extrusion pads 7 with protrusions are distributed to increase the contact area between the electrodes for two consecutive feeding extrusions when extruding the electrodes, so that they can bite each other and increase the strength of the electrod...

Embodiment 1

[0039] The raw material is titanium sponge with a grade 1 particle size of 0.83-25.4 mm, and the inner diameters of the through hole 1 and the discharge guide cylinder 3 are both 650 mm.

[0040] Clean up the mold a11 and mold b12, and place a stopper on the inner wall of the mold b12; slowly pour 150kg of titanium sponge after accurate weighing into the processed mold a11, and use the round cake-shaped extrusion gasket with protrusions 7 , under the action of the slider 9 and the mold base 8, the titanium sponge is extruded and pushed into the mold b12; the filling and extrusion are repeated 40 times, and the last extrusion is formed by using a round cake-shaped extrusion gasket 7 Flatten the end of the electrode, and finally place the plug on the inner wall of the mold b12 to extrude the last part of the consumable electrode, and the semi-continuous extrusion operation of the consumable electrode ends.

[0041] The prepared titanium consumable electrode has a specification o...

Embodiment 2

[0043] The raw materials are titanium sponge with a particle size of 0-grade 3.0-12.7mm, AlV55 master alloy with a particle size of 1-6mm, and aluminum beans with a Φ8-13mm aluminum content greater than 99.8%; the inner diameters of the through hole 1 and the discharge guide cylinder 3 are both 450mm . .

[0044] Clean up mold a11 and mold b12, and place a matching plug on the inner wall of mold b12; slowly pour a total of 100kg of titanium alloy raw materials into the treated mold a11 after being accurately weighed according to the ratio, and use a round cake-shaped extruder with protrusions on one end. Press the gasket 7, under the action of the slider 9 and the mold base 8, push the titanium sponge into the mold b12; repeatedly charge and extrude for a total of 33 times, and use a round cake-shaped extrusion gasket for the last extrusion 7 Make it form a flat electrode end, and finally place the plug on the inner wall of the mold b12 to extrude the last part of the consuma...

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Abstract

The invention discloses a preparation method of a titanium and titanium alloy vacuum consumable electrode. The preparation method comprises the following steps: cleaning a mold a and a mold b, and placing a plug matched with the mold b on the inner wall of the mold b; slowly pouring an accurately weighed sponge titanium or titanium alloy raw material into the treated mold a, extruding and pushing the raw material into the mold b by using an extrusion gasket with bulges at one end, extruding the raw material by using a cake-shaped extrusion gasket for a last time so as to form a flat tail end of the electrode, and extruding the plug on the inner wall of the mold b, and extruding, thereby forming a last part of the consumable electrode. By adopting the preparation method, the problems that an electrode can be easily polluted and an electrode product has high and low densities and thus the density is reduced when a conventional welding procedure is implemented can be solved, the extrusion density can be 3.5-3.8gcm<3>, the production efficiency can be improved, the production cost can be lowered, the working intensity of operators can be alleviated, and very good practical values can be made.

Description

technical field [0001] The invention belongs to the technical field of production and processing of titanium and titanium alloy products, and in particular relates to an extrusion device for a titanium and titanium alloy vacuum consumable electrode, and also relates to a preparation method for a titanium and titanium alloy vacuum consumable electrode. Background technique [0002] Titanium and titanium alloys have excellent comprehensive properties such as low density, high specific strength, corrosion resistance, high temperature resistance, non-magnetism, and biocompatibility, and are widely used in aviation, aerospace, ships, weapons, petroleum, chemical, medical and other fields. [0003] Consumable electrodes are required for vacuum melting of titanium and titanium alloys. The existing preparation method of titanium and titanium alloy consumable electrodes is to use an electrode press to press sponge titanium or titanium alloy into a fan-shaped, semicircular, circular o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/20C22B9/21C22B34/12
CPCB22F3/20C22B9/20C22B34/1295
Inventor 张晋叶红川李麦海邓宏乔恩利王红玲
Owner 新疆湘润新材料科技有限公司