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Method for performing aligning processing on non-spherical optical element by magneto-rheological polishing wheel

A magnetorheological polishing and optical element technology, applied in the field of optical element processing, can solve the problems of inclination and offset, the origin position cannot be determined, etc., and achieve the effect of short test time, low workpiece alignment cost, and clear physical concept.

Active Publication Date: 2017-06-13
CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the removal function of wheel magnetorheological polishing is D-shaped non-circular symmetry, and the origin position cannot be directly determined according to the geometric position of the removal function. It is necessary to find out the corresponding relationship between a certain position in the removal function area and a specific point on the polishing wheel.
Secondly, for meter-level or larger aspheric optical elements, after they are placed on the load table of the machine tool, there are generally errors such as tilt and offset.

Method used

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  • Method for performing aligning processing on non-spherical optical element by magneto-rheological polishing wheel
  • Method for performing aligning processing on non-spherical optical element by magneto-rheological polishing wheel
  • Method for performing aligning processing on non-spherical optical element by magneto-rheological polishing wheel

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Embodiment

[0053] A magneto-rheological polishing removal function calibration and aspheric surface alignment method of the present invention, the object of this embodiment is a permanent magnet type magnetorheological polishing system (MRF360) with a diameter of 360mm developed, which is integrated into a 2.5 m on a gantry-type five-axis linkage CNC center with large-diameter aspheric surface processing capabilities.

[0054] As shown in Figure 4(a) and Figure 4(b), the typical removal function of wheel magnetorheology and the distribution of removal rate in different directions. It can be seen that the removal rate is axisymmetrically distributed in one direction and completely asymmetrical in the other direction.

[0055] The step a of the present invention is used to actually calibrate the origin of the removal function of the MRF360. Fix the cylinder, align the lowest point of the polishing wheel with the standard cylinder, lower the polishing wheel continuously, and move the posit...

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Abstract

The invention provides a method for performing aligning processing on a non-spherical optical element by a magneto-rheological polishing wheel, and the method can realize a positioning method for precisely aligning the magneto-rheological polishing wheel (a removal function) to a large-caliber non-spherical optical element. The method comprises the following steps of: step a, original point calibrating of the removal function, wherein the original point calibrating comprises the following specific steps of: a1, fixing a standard hollow cylinder; a2, aligning a measuring head on a numerical-control machine tool to the standard hollow cylinder; and a3, aligning the position of the lowest point of a polishing wheel to the standard hollow cylinder; step b, non-spherical optical element positioning which comprises the following specific steps of: b1, arranging the non-spherical optical element on a rotary table of the numerical-control machine, and fixing the non-spherical optical element; and b2, calculating a to-be-moved position of the polishing wheel if processing is needed for a set point on the non-spherical optical element when the polishing wheel performs processing on the non-spherical optical element with a set polishing gap of h.

Description

technical field [0001] The invention belongs to the technical field of optical element processing, and in particular relates to a method for aligning an aspheric optical element with a magneto-rheological polishing wheel. Background technique [0002] Because aspheric surfaces can correct aberrations, increase the field of view, improve image quality, and reduce the number of optical components in the system, thereby effectively reducing weight and reducing costs, aspheric surfaces have been widely used in optical systems such as modern astronomical observations and earth observations. Applications. The caliber of modern optical telescopic systems is getting bigger and bigger, so the aspherical surface in the optical system is also getting bigger and bigger. At present, foreign countries have been able to process aspheric surfaces with a caliber of 8m, and domestic ones are also gradually developing towards 2-4m caliber. Magnetorheological Finishing (MRF) technology, as an ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00
CPCB24B1/005
Inventor 张学军薛栋林李龙响王孝坤殷龙海
Owner CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI