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Fully synthetic cutting fluid with high abrasion resistance and high antirust performance and method for preparing fully synthetic cutting fluid

A technology of anti-rust performance and cutting fluid, applied in the field of lubrication, can solve the problems of easy spoilage, short service life, poor versatility, etc., and achieve the effect of ensuring visibility, low odor and improving extreme pressure.

Active Publication Date: 2018-04-24
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the problems of poor versatility, short service life, perishable deterioration and high pollution of traditional cutting fluids, the purpose of the present invention is to provide a fully synthetic cutting fluid with high anti-wear and anti-rust performance and its preparation method

Method used

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  • Fully synthetic cutting fluid with high abrasion resistance and high antirust performance and method for preparing fully synthetic cutting fluid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The weight percent of the formula in Example 1 is: sodium tetraborate decahydrate: 0.5%, dialkyl phosphorodithioate: 1%, methyl silicone oil: 0.02%, 1,2,3-benzotriazole: 0.08%, Polyethylene glycol 200: 0.5%, additive component A: 1%, the balance is deionized water.

[0023] Formula by weight, the preparation steps are as follows:

[0024] 1) Preparation of additive component A: oleic acid and triethanolamine with a mass ratio of 1.8 were synthesized at a constant temperature of 60°C and a stirring speed of 80r / min for 3 hours to prepare an additive with lubricating, antirust, buffering and dispersing properties. Multi-effect additive component A.

[0025] 2) Preparation of fully synthetic cutting fluid: Add dialkyl dithiophosphate, additive component A, and methyl silicone oil into polyethylene glycol 200 in any order, and stir until uniform under constant temperature heating at 50°C . Then add water at 50°C, continue stirring at 50°C until uniform and transparent, t...

Embodiment 2

[0027] Example 2 The formula weight percentage is: sodium tetraborate decahydrate: 0.8%, a mixture of dialkyl dithiophosphate and oxymolybdenum dialkyl dithiophosphate: 1.5%, a mixture of methyl silicone oil and dimethicone : 0.5%, 1,2,3-benzotriazole: 0.1%, polyethylene glycol 200, polyethylene glycol 400 and polyethylene glycol 600 mixture: 1%, additive component A: 1.5%, balance for deionized water.

[0028] Formula by weight, the preparation steps are as follows:

[0029] 1) Preparation of additive component A: oleic acid and triethanolamine with a mass ratio of 1.9 were synthesized at a constant temperature of 70°C and a stirring speed of 90r / min for 4.5h to prepare a compound with lubricating, antirust, buffering and dispersing properties. Multi-effect additive component A.

[0030] 2) Preparation of fully synthetic cutting fluid: Add the mixture of dialkyl dithiophosphate and oxymolybdenum dialkyl dithiophosphate, additive component A, methyl silicone oil and dimethyl...

Embodiment 3

[0032] The weight percentage of the formula in Example 3 is: sodium tetraborate decahydrate: 1%, molybdenum dialkyldithiophosphate: 2%, simethicone: 0.1%, 1,2,3-benzotriazole: 0.15 %, polyethylene glycol 400: 1.5%, additive component A: 2%, and the balance is deionized water.

[0033] Formula by weight, the preparation steps are as follows:

[0034] 1) Preparation of additive component A: oleic acid and triethanolamine with a mass ratio of 2.0 were synthesized at a constant temperature of 80°C and a stirring speed of 100r / min for 6 hours to prepare an additive with lubricating, antirust, buffering and dispersing properties. Multi-effect additive component A.

[0035] 2) Preparation of fully synthetic cutting fluid: add molybdenum dialkyldithiophosphate, additive component A, and simethicone oil in any order to polyethylene glycol 400, and stir at a constant temperature of 50°C. to uniform. Then add water at 50°C, continue stirring at 50°C until uniform and transparent, then...

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Abstract

The invention discloses fully synthetic cutting fluid with high abrasion resistance and high antirust performance and a method for preparing the fully synthetic cutting fluid, and belongs to the technical field of technological lubrication. By the aid of the fully synthetic cutting fluid and the method, the problems of poor universality, short user cycles, vulnerability to decaying and deterioration and severe pollution of the traditional cutting fluid mainly can be solved. The fully synthetic cutting fluid comprises, by weight, 0.50%-1.00% of disodium tetraborate decahydrate, 1.00%-2.00% of extreme-pressure agents, 0.02%-0.10% of defoaming agents, 0.08%-0.15% of 1, 2, 3-benzotriazole, 0.50%-1.50% of polyethylene glycol, 1.00%-2.00% of synthetic additive components A and the balance deionized water. The synthetic additive components A in the fully synthetic cutting fluid are multi-effect additives, and oleic acid and triethanolamine are synthesized according to a mass ratio of 1.8-2.0under the condition of constant temperatures ranging from 60 DEG C to 80 DEG C for 3-6 h to obtain the multi-effect additives. The fully synthetic cutting fluid and the method have the advantage thatthe fully synthetic cutting fluid not only is applicable to common cutters, but also is applicable to hard aluminum alloy cutters, can be used for machining diversified materials at high and low speeds and particularly can be used for machining cast iron, carbon steel, stainless steel and the like at high and low speeds.

Description

technical field [0001] The invention relates to the technical field of lubrication and is used for process lubrication in metal processing, in particular to an environment-friendly fully synthetic cutting fluid with high anti-wear and anti-rust performance and a preparation method thereof. Background technique [0002] The development of traditional cutting fluids is based on factors such as process requirements, quality requirements, and economic costs, without considering a series of social development requirements such as resources, environment, and human health. The continuous emergence of new materials has brought new challenges to the development of the metal processing industry, and at the same time made the shortcomings of traditional cutting fluids more prominent. Traditional cutting fluids have poor versatility, short service life, are prone to spoilage due to bacterial growth, and produce pungent odors. In addition, traditional cutting fluids pose certain hazards...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22C10N30/04C10N30/06C10N30/12
CPCC10M173/00C10M2201/087C10M2207/046C10M2207/122C10M2209/104C10M2215/042C10M2215/223C10M2223/047C10M2229/041C10N2030/04C10N2030/06C10N2030/12C10N2040/22
Inventor 孙建林唐华杰赵永涛王成龙
Owner UNIV OF SCI & TECH BEIJING
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