Method and system for monitoring field maintenance of special device

A special equipment and maintenance technology, applied in general control systems, control/regulation systems, program control, etc., can solve the lack of effective monitoring methods, poor monitoring accuracy, and difficult to guarantee maintenance quality for special equipment on-site maintenance. question

Active Publication Date: 2018-11-09
杭州浅水数字技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by the present invention is: the current on-site maintenance of special equipment lacks an effective monitoring method, and poor monitoring accuracy leads to technical problems that the quality of maintenance is difficult to guarantee

Method used

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  • Method and system for monitoring field maintenance of special device
  • Method and system for monitoring field maintenance of special device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] Embodiment one, take the project maintenance of elevator car door opening / closing as an example, the project maintenance of elevator car door opening / closing is carried out according to the following method: E1, on the big data server 100 at least store the information of the target special equipment The following data, as the file data of the target special equipment: a) elevator model, b) elevator car door model, c) image feature data of the car door, d) image feature data of devices related to car door opening / closing, e ) the speed curve of the normal switch of the car door, f) the normal movement speed curve of the device related to the opening / closing of the car door (in the form of a function or the parameter of the function), g) the data of the acceleration sensor installed on the car door, h) The failure prediction result of the big data server 100 (judgment based on the data that has been sent back from the site), i) the last maintenance time, maintenance resul...

Embodiment 2

[0062]Embodiment 2, for the project maintenance of the hoisting machinery traction wheel, adopt on-site maintenance monitoring to carry out as follows: F1, store the following data of the target special equipment on the big data server 100, as the file data of the target special equipment: a) The model of the hoisting machine, b) the model of the traction sheave, c) the image feature data of the traction sheave, d) the image feature data of the components related to the operation of the traction sheave, e) the speed curve of the normal operation of the traction sheave , f) the normal motion speed curve of the device related to the operation of the traction wheel, f) the failure prediction result of the big data server 100, g) the last maintenance time, maintenance result and device replacement record; wherein the image feature data includes: Pulley color, pulley texture, number of corners of polygonal pulley outline, corner smoothness of polygonal pulley outline, all or part of...

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Abstract

The invention relates to the special device maintenance technology field and particularly relates to a method and system for monitoring field maintenance of a special device. The method comprises steps that A1), target special device file data is synchronized to the field device; A2), maintenance project monitoring starts, the field device begins collecting field data, ongoing maintenance projectsare identified, and whether the ongoing maintenance projects are proper-process maintenance projects is determined, if yes, the field data are continuously collected till the maintenance projects arecompleted, if not, a warning is issued, and this step restarts; and A3), data interaction between the field device and a big data server is carried out. The method is advantaged in that 1, project level monitoring in the project maintenance process can be carried out, the amount of monitoring data required for analysis is reduced, and monitoring efficiency is improved; and 2, field data collection items are added in the maintenance project monitoring process, and training data is provided for a neural network model.

Description

technical field [0001] The invention relates to the technical field of equipment maintenance, in particular to a monitoring method and system for on-site maintenance of special equipment. Background technique [0002] Special equipment refers to boilers, pressure vessels, pressure pipes, elevators, hoisting machinery, passenger ropeways, large amusement facilities and special motor vehicles that involve life safety and are relatively dangerous. When special equipment breaks down, it is very easy to cause personal injury to uncertain personnel, and even serious fatal accidents. Therefore, it is necessary to ensure the safe and stable operation of special equipment. For this reason, the state has strict regulations on all kinds of special equipment from the three links of production, use, inspection and testing, and implements full-process supervision and mandatory maintenance. At present, the quality inspection of special equipment in the production stage is relatively comp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/048
CPCG05B19/048
Inventor 李智彤李达
Owner 杭州浅水数字技术有限公司
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