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Ignition transformer

A technology of transformers and high-voltage coils, which is applied in the direction of transformers, transformer/inductor cores, transformer/inductor components, etc. It can solve the problems of unfavorable batch production, difficult assembly, and complicated process, and achieve simple and economical assembly process. time, reliable insulation performance, and convenient assembly

Pending Publication Date: 2018-11-27
WUHAN HUAXING SPECIAL TRANSFORMER MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new design allows for efficient manufacturing while maintaining good electrical properties over longer periods without requiring many steps or expensive materials. It also simplifies its construction processes compared to previous designs that had complicated cores made from different types of material.

Problems solved by technology

This patented technical problem addressed by this patents relates to improving the efficiency and reliability of igniting power supply units (ignitators) that have been developed over time due to their large size and complexity. Current methods involve assembling layers or wires together into larger structures making it challenging to achieve consistency between different parts during manufacturing processes.

Method used

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Embodiment Construction

[0014] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0015] Such as figure 1 , figure 2 Shown is an ignition transformer, which includes an iron core 1 , a coil 2 fitted on the iron core 1 , a magnetic shunt 4 embedded in the coil 2 and three lead wires 3 arranged on the coil 2 .

[0016] The traditional ignition transformer iron core uses a single silicon steel sheet with a thickness of <0.5mm, which is cut and stamped several times, and then stacked and formed. The process is complicated and time-consuming. Therefore, in this embodiment, the iron core 1 is two SJ103-77 standard After the CD core is combined, the core 1 is tightened by packing steel strips and fasteners, while the SJ103-77 standard CD core can be purchased directly, which saves a lot of man-hours for multiple cutting and stacking of silicon steel sheets, and at the same time Parts and the like for assembling the iro...

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Abstract

The invention discloses an ignition transformer, which comprises an iron core, a coil mounted on the iron core in sleeve, and three lead wires arranged in the coil. The iron core is a core formed through involution and banding of two standard CD iron cores; the coil is a coil formed by a low-tension coil and a high-tension coil, which are cast by epoxy resin into an integration. The ignition transformer adopts the standard CD iron cores so that long working time of repeated cut of silicon steel sheet and stack-up is reduced and parts needed for iron core assembly are saved, thereby having theadvantages of simple process, easy assembly and suitable condition for mass production. By utilizing epoxy resin cast process to cast the low-tension coil and the high-tension coil into an integration, the insulation performance is reliable and the assembly process is easy and time-saving; and manufacturing time of the ignition transformer is shortened to 10% to 15% of the current ignition transformer manufacturing time.

Description

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Claims

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Application Information

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Owner WUHAN HUAXING SPECIAL TRANSFORMER MFG
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